Manufacturing Efficiency
Factories of tomorrow will depend on extreme data transparency and manufacturing IoT technology.
Using data and manufacturing IoT technologies to grasp the last 20% of efficiency will become a matter of survival - and that's where Rayven can help.
Maximizing OEE through Manufacturing IoT solutions
Capital assets are a primary driver of both manufacturing productivity and operational expense, so it’s critical to sweat them, but asset utilization can vary widely from day-to-day.
Late starts, long changeovers, unplanned stoppages, slow production, and defects all come at a cost that can not only be measured in lost machine time and output, but that should also consider things like the underutilization of your employees, the wasting of energy and materials - not to mention the potential costs of keeping your customers waiting.
It can also be hard to monitor all of your machines in the factory at once, know their individual real-time OEE, plus even the best machines don’t know all the reasons for a stop, how many people are on the line, energy consumption, the machine routing, or BOM.
This is where Manufacturing IoT solutions come in.
"The Rayven team worked with us closely throughout the project, helping us to rapidly build and deploy the right Industry 4.0 solution for our business. The flexibility of the platform allowed us to make changes along the way to meet our needs and, as a result, it has made real, positive changes to the way we operate." John English, Engineering Manager, Riverina Fresh
Discover new opportunities to reduce costs & improve your factories performance through Manufacturing IoT solutions
The simplicity and adaptability of our Manufacturing IoT solutions allows you to bring together all of your KPIs into one place and discover new opportunities in real-time.
Energy-efficient production
Machine energy consumption depends on the product processed and machine efficiency: an inefficient machine can consume as much as a productive one. Uncover the hidden cost of inefficient energy consumption.
Improved yield
Stops, starts and setup adjustments all reduce yield and produce scrap. Identify the sources of yield losses through overall equipment effectiveness.
OEE optimization
Learn where to focus your scarce improvement resources through OEE. OEE will help you to identify where and when rate losses, stoppages and yield losses most affect your production.
Track production in real-time
Enables factory managers to monitor actual production and profitability compared to the set targets in real-time, so that they can take action if performance is below expectations.
Reduced downtime
Understand where and when downtime occurs so that you can be proactive – use that information for Single Point Operator Lessons or to inform your equipment modification and maintenance.
Predictive maintenance
Always listening to your machines and combined with our powerful algorithms, surface improvement opportunities so actions can be taken before issues occur.
Driving measurable outcomes from IoT
Lower cost of maintenance
-3%Increased resource utilization
+5%Reduced downtime
-5.5%Increased throughput
10tProductivity across shifts
+2%Manufacturing IoT: get an OEE single source of truth
Compare and optimize machines, lines, and factories - all in real-time from any device.
Real-time OEE - understand variables and optimize.
Complete dashboard - compare machines, lines and factories.
Control on-the-go - monitor production anywhere, anytime.
Downtime understanding - analzye and understand downtime.
Rayven's key features
Completely flexible
Rayven’s Manufacturing IoT solutions are entirely flexible. Offering complete, end-to-end solutions, we can modify and grow your IoT platform to cater for every one of your business’ needs.
Easy-to-use
Deploying IoT solutions for manufacturers has never been so easy. Our purpose-built solutions are ready to go out-of-the-box and our codeless platform makes customization simple – even for non-programmers.
Low cost
The way we’ve designed our Manufacturing IoT solutions and processes means that it quick and affordable to get started with IoT. Build and deploy the solution, learn from it and then scale, thereby saving significant engineering costs.
Enterprise security
Rayven’s Manufacturing IoT solutions have security baked into it. Utilizing industry standard mechanisms and Rayven’s own proprietary security architecture, your data is secure across your IoT environment.
Amazing support and service
The customer service that we provide our customers with sets us apart. On top of 24/7 support, our technical and data science as-standard, we’ve a multi-disciplined team to help you and your customers on anything to do with your solution or IoT.
White labelled
We understand the importance of presenting the right image to customers, so we’ve made it easy to fully brand our platform to carry your logo and livery – they needn’t know Rayven is even there.
Some of Rayven's Manufacturing IoT solutions' use cases:
Food Manufacturing
Food Production Efficiency
Our client was concerned about yield losses, product giveaway, and an inability to reach daily production targets. We solved their business problems and improved OEE with an IoT solution that provides vital information in real-time on key machines in the production process. Read More
Manufacturing OEE Monitoring
Improving Manufacturing OEE in Food & Beverage
Measuring manufacturing OEE is best practice, but doing it accurately, consistently, and in real-time, can be a significant challenge for many manufacturers - that's where Rayven's Manufacturing OEE IoT solution comes in: OEE Dynamix. Read More
Energy Efficiency Monitoring
Plastic Recycling Plant Energy Efficiency
Improving the efficiency of a plastics recycling plant through the use of energy efficiency IoT technology did much more than provide clarity over costs - it enabled savings to be found that made a significant impact on profitability. Read More
