Manufacturing Efficiency
Manufacturing Efficiency

Factories of tomorrow will depend on extreme data transparency and manufacturing IoT technology.

Using data and manufacturing IoT technologies to grasp the last 20% of efficiency will become a matter of survival - and that's where Rayven can help.

Maximizing OEE through Manufacturing IoT solutions

Capital assets are a primary driver of both manufacturing productivity and operational expense, so it’s critical to sweat them, but asset utilization can vary widely from day-to-day.

Late starts, long changeovers, unplanned stoppages, slow production, and defects all come at a cost that can not only be measured in lost machine time and output, but that should also consider things like the underutilization of your employees, the wasting of energy and materials - not to mention the potential costs of keeping your customers waiting.

It can also be hard to monitor all of your machines in the factory at once, know their individual real-time OEE, plus even the best machines don’t know all the reasons for a stop, how many people are on the line, energy consumption, the machine routing, or BOM.

This is where Manufacturing IoT solutions come in.

"The Rayven team worked with us closely throughout the project, helping us to rapidly build and deploy the right Industry 4.0 solution for our business. The flexibility of the platform allowed us to make changes along the way to meet our needs and, as a result, it has made real, positive changes to the way we operate." John English, Engineering Manager, Riverina Fresh

Manufacturing Efficiency

Discover new opportunities to reduce costs & improve your factories performance through Manufacturing IoT solutions

The simplicity and adaptability of our Manufacturing IoT solutions allows you to bring together all of your KPIs into one place and discover new opportunities in real-time.

Energy-efficient production

Machine energy consumption depends on the product processed and machine efficiency: an inefficient machine can consume as much as a productive one. Uncover the hidden cost of inefficient energy consumption.

Improved yield

Stops, starts and setup adjustments all reduce yield and produce scrap. Identify the sources of yield losses through overall equipment effectiveness.

OEE optimization

Learn where to focus your scarce improvement resources through OEE. OEE will help you to identify where and when rate losses, stoppages and yield losses most affect your production.

Track production in real-time

Enables factory managers to monitor actual production and profitability compared to the set targets in real-time, so that they can take action if performance is below expectations.

Reduced downtime

Understand where and when downtime occurs so that you can be proactive – use that information for Single Point Operator Lessons or to inform your equipment modification and maintenance.

Predictive maintenance

Always listening to your machines and combined with our powerful algorithms, surface improvement opportunities so actions can be taken before issues occur.

Driving measurable outcomes from IoT

Driving measurable outcomes from IoT

Lower cost of maintenance

-3%

Increased resource utilization

+5%

Reduced downtime

-5.5%

Increased throughput

10t

Productivity across shifts

+2%

Manufacturing IoT: get an OEE single source of truth

Compare and optimize machines, lines, and factories - all in real-time from any device.

Real-time OEE - understand variables and optimize.

Real-time OEE

Complete dashboard - compare machines, lines and factories.

Complete dashboard

Control on-the-go - monitor production anywhere, anytime.

Control on-the-go

Downtime understanding - analzye and understand downtime.

Downtime understanding

Rayven's key features

Completely flexible

Rayven’s Manufacturing IoT solutions are entirely flexible. Offering complete, end-to-end solutions, we can modify and grow your IoT platform to cater for every one of your business’ needs.

Easy-to-use

Deploying IoT solutions for manufacturers has never been so easy. Our purpose-built solutions are ready to go out-of-the-box and our codeless platform makes customization simple – even for non-programmers.

Low cost

The way we’ve designed our Manufacturing IoT solutions and processes means that it quick and affordable to get started with IoT. Build and deploy the solution, learn from it and then scale, thereby saving significant engineering costs.

Enterprise security

Rayven’s Manufacturing IoT solutions have security baked into it. Utilizing industry standard mechanisms and Rayven’s own proprietary security architecture, your data is secure across your IoT environment.

Amazing support and service

The customer service that we provide our customers with sets us apart. On top of 24/7 support, our technical and data science as-standard, we’ve a multi-disciplined team to help you and your customers on anything to do with your solution or IoT.

White labelled

We understand the importance of presenting the right image to customers, so we’ve made it easy to fully brand our platform to carry your logo and livery – they needn’t know Rayven is even there.

Some of Rayven's Manufacturing IoT solutions' use cases:

See Rayven in action

One of our IoT specialists will contact you for a live one-on-one demonstration or to answer any questions.

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