Manufacturing

You get clearer visibility of the areas that matter.

See what’s happening on the line, in quality, maintenance or supply - without chasing numbers or people.

Downtime + losses get picked up sooner.

Slow cycles, rising scrap, equipment risks + unbalanced tasks show up early so you can act before output drops.

Work becomes more consistent across shifts.

Checks, inspections, changeovers + reporting run the same way every time - fewer misses, fewer surprises.

Connect to the systems you already use.

Most factories run a mix of MES, SCADA/PLCs, QMS, ERP, spreadsheets + sensors - and none of them talk properly.

Rayven sits on top of what you already rely on and links it all together, so every team works from the same live picture, not multiple, inaccurate ones.

Quality drift + scrap detection.

Quality problems often start as tiny shifts that operators can’t see in time - and they build into scrap, rework and missed orders. Rayven tracks live process, machine + quality data so drift is caught early.

Outcome: fewer defects, lower scrap, more predictable output.

   Monitor critical process variables via PLCs, sensors + MES feeds

   Detect drift using Rayven’s real-time engine + anomaly detection

   Trigger alerts, workflows or operator guidance instantly

Line balance + cycle time optimisation.

Hidden bottlenecks choke throughput. Rayven captures cycle times, micro-stoppages, sensor events + workstation performance in real-time so you can remove constraints fast.

Outcome: higher throughput from the same line.

   Stream PLC/SCADA signals + workstation data into one timeline

   Use automated detection to surface slow cycles + blocked flow

   Drive operator actions or automation via event-based workflows

Predictive maintenance for machines + utilities.

Equipment failures destroy OEE. Rayven combines telemetry, PLC data, sensors + historical behaviour to identify early signs of failure long before breakdowns occur.

Outcome: fewer unplanned stops and a steadier, more reliable line.

   Ingest vibration, temperature, current + pressure data via IoT/PLC

   Use hybrid storage for high-frequency telemetry + long-term history

   Trigger maintenance tasks via automated workflows or CMMS integration

Changeover + setup optimisation.

Changeovers often rely on memory or paper, leading to variation, delays + start-up scrap. Rayven digitises and standardises the steps operators must follow.

Outcome: shorter changeovers with less scrap and smoother restarts.

   Use dynamic QR codes to trigger SOPs + step-by-step instructions

   Capture checklists + timestamps via mobile or workstation UIs

   Surface delays instantly through real-time alerts

Maintenance execution + defect capture.

Small defects become big downtime when they get lost between shifts. Rayven gives operators + techs a simple way to capture, escalate + fix issues on the spot.

Outcome: tighter coordination + fewer surprises.

   Mobile-first data capture with images, notes + QR scans

   Auto-route defects to maintenance systems (CMMS/EAM)

   Real-time notifications to supervisors + planners

Operator guidance + worker enablement.

Operator variation is a leading cause of quality drift + output inconsistency. Rayven gives operators real-time instructions based on what's happening in the process.

Outcome: more consistent quality and fewer operator-dependent issues.

   Trigger SOPs, guides or guardrails based on live data events

   Surface the right instructions via workstation dashboards

   Use role-based access + dynamic QR codes for context-specific tasks

Warehouse + material flow monitoring.

Lines fail when materials aren’t in the right place at the right time. Rayven makes material flow visible and predictable.

Outcome: fewer stoppages caused by missing or late materials.

   Connect WMS/ERP, sensors, scales + barcode/QR scans

   Detect shortages, delays + stockout risks via real-time workflows

  Link material movements directly to line demand

Batch, traceability + genealogy automation.

Traceability fails when data lives in disconnected systems. Rayven joins batch, process, equipment + quality data automatically into a clean record.

Outcome: full traceability with no manual stitching.

   Ingest batch data from MES, QMS, ERP + equipment logs

   Store process + telemetry history in a governed hybrid database

   Auto-generate batch records + compliance packs via document automation

Energy, utilities + environment performance.

Energy is a major cost centre and often invisible day-to-day. Rayven tracks usage across machines, lines + utilities to highlight waste + inefficiencies.

Outcome: lower energy costs without affecting throughput.

   Monitor electricity, gas, water + air via meters and IoT sensors

   Detect anomalies with Rayven’s real-time engine

   Automate alerts or actions when usage deviates from plan

Safety, compliance + environment automation.

Manual compliance slows teams down and hides risks. Rayven digitises and automates the checks that keep the factory safe + audit-ready.

Outcome: safer shifts with less admin and fewer compliance gaps.

   Use digital forms, QR-triggered checks + guided workflows

   Parse documents + emails automatically via document automation

   Generate reports + audit trails instantly from structured data

Dynamic QR codes for field operations.

Give equipment, tasks + locations a live, scannable identity so crews always have context.

Outcome: less chasing, faster action, fewer mistakes.

   Scan to view history, tasks, hazards + SOPs

   Role-based access + expiry rules

   Track activity by user, shift, site

AI + predictive capabilities for manufacturing.

AI is only useful if the data feeding it is live + trustworthy. Rayven prepares it properly so AI can help crews predict, explain + prevent problems before they hit your operations.

Outcome: more predictable output + fewer firefights.

   Predict slowdowns, failures, delays + production variance

   AI tools for shift analysis, delay classification + operator support

   Governed, private + secure in your environment