Mining + Quarrying

Get a clearer view of the parts that matter.

Decisions become clearer, problems stop slipping through the cracks + fixes become easier and faster.

Delays + downtime are caught before they escalate.

Teams stay ahead of problems like queueing, imbalance, slowdowns, etc. instead of reacting late.

Processes stop relying on memory, messages + paper.

Digitise steps that go wrong: prestarts, inspections, handovers, permits, etc. for
cleaner shifts with fewer mistakes.

Connect to the systems you already use.

Most operations run a mix of meters, GIS, CMMS, historians, SCADA, environmental tools, safety systems + spreadsheets - and none of them talk properly.

Rayven sits on top of what you already rely on and links it all together, so every team works from the same live picture.

We commonly connect to:

Early fault + anomaly detection for mobile and fixed plant.

Engines, drives, pumps, crushers, conveyors, shovels and trucks all drift before they fail. Rayven detects abnormal behaviour in real time so crews act early.

Outcome: fewer breakdowns, fewer stoppages + less reactive maintenance.

   Stream telemetry from OEM systems, PLCs, SCADA + sensors

   Detect vibration, load, temperature, off-curve behaviour

   Trigger alerts, work orders or shutdown conditions instantly

Load/haul balancing + cycle time optimisation.

Cycle-time delays and uneven loading cost tonnes. Rayven surfaces the constraints, queues, stops and bottlenecks slowing the pit down.

Outcome: higher productivity + more predictable tonnes to plant.

   Connect to fleet, dispatch + payload data

   Detect excessive idle, queue time, route problems + speed issues

   Guide operators with real-time cues + actions

Predictive maintenance for critical mining equipment.

Mobile fleet, mills, crushers, pumps, fans and other high-wear assets have clear failure patterns. Rayven identifies early signs of trouble before production suffers.

Outcome: smoother planning, fewer catastrophic failures + lower maintenance cost.

   Long-term trend analysis via Rayven’s hybrid database

   Combine telemetry with service history, inspections + load data

   Automate work orders in SAP PM, Maximo, Pronto, MEX etc.

Weather + environmental ingestion for operational decisions.

Weather impacts haul roads, blasting, safety + compliance, yet data is scattered across devices and systems. Rayven can bring it into one live view so you can adjust safely + avoid unnecessary stoppages.

Outcome: safer shifts, fewer unplanned delays, better compliance.

   Dust, noise, water, rainfall, wind + temp integrated in real-time

   Alerts when conditions impact haulage, blasting, safety or compliance

   Automate mitigations (road sprays, shut-down triggers, etc.)

Multi-site data alignment + governance.

Most mining groups operate with different rules, codes + reporting across sites. Rayven aligns everything into one model so performance can be compared, shared + improved consistently.

Outcome: cleaner reporting, comparable data + easier scaling of improvements.

   Align downtime codes, production metrics, safety data + maintenance rules

   Compare performance across sites in real-time

   Maintain one governed model for all operations

Processing, plant + conveyor performance monitoring.

Crushers, mills, screens, pumps and flotation circuits need stable operating conditions. Rayven highlights deviations instantly.

Outcome: fewer trips, more stable throughput + better recovery.

   Monitor flow, pressure, density, temperature, vibration

   Detect drift from optimal set points

   Trigger dosing, maintenance or corrective actions

Document automation: turn paperwork into live data.

Permits, inspections, JHAs + reports slow crews down. Rayven turns them into structured data that flows straight into workflows, reporting + compliance.

Outcome: less admin, cleaner reporting, faster shifts.

   Parse permits, inspections, JHAs, safety forms + compliance docs

   Auto-generate production reports + regulatory submissions

   Version control + secure audit trails

Safety + critical control monitoring.

Mining relies on strict controls: gas, dust, fatigue, proximity, access, geotech risks and confined-space conditions. Rayven monitors these in real time and enforces steps when risks rise.

Outcome: safer operations + fewer critical-control breaches.

   Transform operator messages, downtime codes, FMS events, SCADA tags

   Validate, fix, quarantine, or raise alerts automatically

   Trigger actions in fleet, plant, maintenance, or safety systems

Environmental, geotech + licence compliance.

Dust, blast vibration, water quality, emissions and slope movement all carry regulatory risk. Rayven keeps track automatically.

Outcome: fewer breaches + audit-ready environmental records.

   Monitor dust, water, vibration, noise, groundwater + emissions

   Trigger early alerts + corrective actions

   Auto-generate compliance + licence reports

Production + grade performance insights.

Blending, recovery, feed quality and grade variability impact plant performance. Rayven helps make sense of these variables in real-time.

Outcome: more predictable production + improved recovery.

   Ingest grade control, assay, plant + haul data

   Detect unusual grade patterns or dilution

   Guide operational adjustments

Workforce, inspections + permit workflows.

Mining relies on consistent execution: pre-starts, inspections, permits, isolation, blasting steps and workshop tasks. Rayven digitises and enforces these processes.

Outcome: fewer misses, safer shifts + cleaner handovers.

   QR-code triggered tasks at assets or locations

   Forced sequencing + escalation

   Records stored for safety + compliance

Real-time alerting, automation + AI.

Mine operations move fast. Rayven automates the actions that prevent downtime, reduce risk and steady production.

Outcome: faster decisions + fewer avoidable disruptions.

   Event-driven alerts + tasks

   Automated workflows for faults, load issues, breaches

   AI to classify conditions + support decisions

Remote site + autonomous asset monitoring.

Mines operate borefields, dewatering systems, power systems, workshops and remote pumps with minimal visibility. Rayven brings them all into one live view.

Outcome: fewer site visits + faster response to real issues.

   Stream data from remote sensors, radios, gateways + PLCs

   Detect communication loss + abnormal behaviour

   Escalate tasks to field teams instantly

AI + predictive capabilities for mining.

AI is only useful if the data feeding it is live + trustworthy. Rayven prepares it properly so AI can help crews predict, explain + prevent problems before they hit production.

Outcome: more predictable tonnes + fewer firefights.

   Predict slowdowns, failures, delays + production variance

   AI tools for shift analysis, delay classification + operator support

   Governed, private + secure in your environment