Custom Fault Detection Solutions - add real-time + automation

Businesses have lots of data, but it's not always the right data, can't apply it to real-world scenarios, or you're unable to unite it in real-time and take action based on it.

Using our Rayven platform and proven solution templates; we integrate in-field devices, systems + assets to deliver real-time and predictive insights on performance and how it can be improved.

With universal integration, machine learning, automation + AI built-in; a Rayven solution helps you to predict failures before they lead to breakdowns, safety, and environmental problems, simply.

Why we're faster, better + lower cost.

Don't start from scratch: we balance customisability + capability with speed and long-term support.

70%

Ready-to-go
from the start.

The Fragmented Enterprise Stack.

Integration

Storage

Streaming

Workflow

App Dev

Data Lake

Visualization

IoT / ML

Security

→

Security, Governance + Hosting

Presentation / UI Layer

Execution Layer

Data Layer

Integration Layer

↑ ↑ ↑

Your Systems + Infrastructure

IT Systems · OT Systems · IoT · Data Streams · Files + Data · Third-Party

One platform with the capabilities of multiple technologies - united, ready + managed for you.

30%

Customised for you.

Built for your needs - no bloat, no consultants, no lock-in.

Why Rayven costs less than enterprise solutions.

Businesses of all shapes and sizes need powerful systems, but not the cost and chaos that come with traditional enterprise software.

Rayven delivers the same outcomes as multiple, expensive enterprise technologies, but with a radically lighter footprint + much, much faster.

Speak to us today to find out more.

Everything you need in one platform.

Integration, storage, data processing, automation, AI + apps: one platform.

We own, build + run our own technology.

No resellers or third-party mark-ups; new capabilities are aligned to you.

Delivered for you by our specialists.

We design, build, deploy + support - no need for developers or consultants.

Start small then scale, infinitely.

Start small, expand across sites + teams without engineering or lock-in.

FREQUENTLY ASKED QUESTIONS

Fault Detection - your questions answered

What is a Fault Detection IoT solution?

A Fault Detection IoT solution uses sensors and real-time data to continuously monitor equipment performance and detect anomalies before they escalate to failures. Rayven's IoT platform connects to any equipment type, analyses performance signatures using AI-assisted anomaly detection, and delivers early fault alerts to maintenance teams - enabling intervention before costly downtime occurs.

What faults can an IoT fault detection solution identify?

The solution identifies mechanical faults (bearing wear, imbalance, misalignment), electrical faults (motor degradation, insulation breakdown, harmonic distortion), process faults (flow restrictions, pressure anomalies, heat exchanger fouling), and control system faults (sensor drift, actuator degradation, interlocking failures) - across any equipment type with appropriate sensors.

How does AI-assisted anomaly detection improve fault identification?

AI learns each asset's normal performance signature under different operating conditions. Deviations from the expected signature trigger alerts even when individual parameter readings remain within normal ranges - detecting subtle performance degradation that threshold-based alerts miss until failure is imminent.

Can the solution integrate with existing CMMS, SCADA and PLCs?

Yes. Rayven's Integration Layer connects to existing CMMS platforms, SCADA systems, PLCs and sensors via Modbus, OPC-UA, MQTT and REST APIs. Fault detection alerts can automatically create work orders in CMMS systems, closing the loop between detection and action.

How does the solution enable predictive maintenance?

Performance trend data and AI anomaly scores are tracked over time, building asset health trajectories that predict remaining useful life and likely failure timing. Maintenance planners receive advance notice of required interventions, enabling planned downtime and parts pre-ordering rather than reactive emergency responses.

Can the solution cover multiple asset classes across different sites?

Yes. Rayven's platform is asset-class agnostic, covering rotating equipment, static assets, electrical systems, HVAC, hydraulics and process equipment from a single dashboard. Multi-site deployments consolidate fault data across facilities, enabling fleet-wide benchmarking and maintenance optimisation.

What reporting does a Fault Detection solution provide?

Maintenance teams receive real-time asset health dashboards, fault history reports, anomaly event logs, MTBF analysis, maintenance cost tracking and reliability trend data. Data supports asset replacement decisions, warranty claims and reliability improvement programmes.

How quickly can a Fault Detection IoT solution be deployed?

Most clients go live in 2-12 weeks. Rayven's pre-built fault detection components cover the majority of the build, with sensor selection, AI model training and CMMS integration configured for your specific asset types and maintenance workflows.

What industries use Fault Detection IoT solutions?

Fault detection is used in mining, manufacturing, oil and gas, water utilities, food and beverage, power generation, data centres and transport. Any operation where equipment reliability directly affects production, safety or service delivery benefits from real-time fault detection intelligence.

How does Rayven's Fault Detection solution cost less than specialist predictive maintenance platforms?

Rayven charges a flat subscription with no per-asset pricing, uses pre-built detection components and avoids specialist predictive maintenance vendor mark-ups. Reduction in unplanned downtime typically delivers ROI within months of deployment. Book a demo to compare.

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Fault Detection Solutions

Detect + mitigate issues before they become problems, simply.

Prevent failures, stop accidents + improve results in real-time with a custom, real-time solution.

Identify future machinery failure

Prevent losses + fraud

Spot hidden trends across data sets

Add custom AI + automation

Fits all existingassets + technologies

Increase workplace + environmental safety

How Rayven works with you to deliver, fast.

Why we're faster, better + lower cost.

Ready-to-gofrom the start.

Customised for you.

How Rayven creates your solution in weeks:

1: We connect to what you already use

2: We make your operational data usable

3: We build the logic, dashboards + alerts

4: We run it, add capabilities/AI + scale

Your Fault Detection solution will integrate with anything - without rip-and-replace.