Yield Optimisation Solutions
Improve production + profits using real-time optimisations, simply.
We rapidly create and deliver custom Yield Optimisation solutions for industry that provide you with accurate, real-time production metrics + all-new capabilities to improve throughput, fast + affordably.
Increase yields, prevent breakdowns + find efficiencies with a custom, real-time solution.
Your operation is unique and made up of its own technologies, processes + people; so solutions designed to improve performance must fit your business as it is without the disrupting what works.
Using our Rayven Platform and proven solution templates; we integrate infield devices, systems + assets to deliver real-time and predictive insights on performance and how it can be improved.
With universal integration, machine learning, automation + AI built-in; a Rayven solution helps you to improve your operations, maintenance + output, simply.
Increased Yields + Throughput
Understand the causes of yield losses and rework so that you can drive the continuous improvement of your production lines.
Increase Efficiency + Reduce Costs
Monitor energy, water and resource use across operations and lines; spot inefficiencies; then model and test optimisations to save costs.
Predict Machinery Failure + Reduce Downtime
Identify machine vibrations, noise and heat to identify future failures and guide fixes. Understand causes of downtime and drive uptime.
Improve Quality + ROA
Quality defects can be isolated by location on a line, providing you with information vital to quality improvement actions.
Improve Sustainability
Get accurate, real-time sustainability metrics and use predictive analytics to plot a pathway to achieving objectives.
Improve Employee Performance
Incorporate different in-field sensors to develop a complete, real-time view of environmental performance + enhance predictive modelling.
Driving measurable outcomes from our Yield Optimisation solutions:
Lower cost of maintenance
-4%
Increase utilisation
+5%
Reduce breakdowns
-7%
Increased throughput
10t
Productivity across shifts
+4%

Featured solution:
Factory One.
Factory One is a ready-to-deploy solution that helps manufacturers be more transparent, sustainable + productive.
Utilising our world-leading Rayven Platform; we have created a next generation, easy-to-use Industry 4.0 Smart Factory solution that improves yields, sustainability, and efficiency at manufacturing businesses both large and small.
Requiring no new hardware, Factory One creates a real-time single source of truth and features ready-to-deploy modules that improve different aspects of your manufacturing operations, giving you everything you need to solve complex real-time visibility and optimisation challenges, fast.
Factory One enables you to:
Increase throughput, quality + yields.
Lower cost of maintenance.
Improve sustainability.
Decrease energy + resource usage.
Reduce unplanned downtime.
Enhance productivity across shifts.
Your Yield Optimisation solution will integrate with anything, no rip-and-replace.
Why Rayven costs less than enterprise solutions.
Businesses of all shapes and sizes need powerful systems, but not the cost and chaos that come with traditional enterprise software.
Rayven delivers the same outcomes as multiple, expensive enterprise technologies, but with a radically lighter footprint + much, much faster.
Everything you need in one platform.
Integration, storage, data processing, automation, AI + apps: one platform.
We own, build + run our own technology.
No resellers or third-party mark-ups; new capabilities are aligned to you.
Delivered for you by our specialists.
We design, build, deploy + support - no need for developers or consultants.
Start small then scale, infinitely.
Start small, expand across sites + teams without engineering or lock-in.
FREQUENTLY ASKED QUESTIONS
Your yield optimisation questions answered
What is an IoT yield optimisation solution?
An IoT yield optimisation solution connects sensors, machines and data sources to a central platform, giving you real-time visibility and AI-driven insights across your operations. Rayven's solution measures the variables that affect output, flags inefficiencies automatically and helps your team make faster decisions to consistently hit higher yield targets.
Which industries benefit most from yield optimisation monitoring?
Agriculture, food and beverage production, mining, water treatment and manufacturing all see significant gains. Any operation where output is influenced by process variables - temperature, pressure, moisture, cycle times - can use Rayven's platform to understand what drives yield and act before losses compound.
How quickly can Rayven deploy a yield optimisation solution?
Most customers are live within two to six weeks. Rayven connects to your existing sensors, PLCs and third-party systems without rip-and-replace infrastructure changes, so deployment is fast and disruption is minimal.
What data sources does Rayven integrate with for yield optimisation?
Rayven integrates with PLCs, SCADA systems, weather APIs, ERP platforms, lab instruments and any MQTT or OPC-UA compatible device. Integration is handled during onboarding so you see a unified picture from day one.
How does Rayven's AI help improve yield over time?
Rayven's Dynamix platform applies machine learning to your historical and real-time data to surface correlations between inputs and outputs that are invisible to manual analysis. It then alerts your team to deviations before they become losses and recommends process adjustments based on what has actually improved yield in the past.
Can I set automated alerts when yield drops below a threshold?
Yes. You define thresholds, alert conditions and escalation rules through a no-code dashboard. When a yield metric falls outside tolerance, the right person is notified instantly via SMS, email or your existing communication tools.
Does Rayven replace my existing hardware and systems?
No. Rayven connects to what you already have, adding a data and intelligence layer on top. Your existing sensors, machines and databases continue to operate; Rayven simply makes their data useful in new ways.
What ROI can I expect from a yield optimisation solution?
Customers typically see a 5-15% improvement in output within the first 90 days by eliminating the most common loss sources identified through monitoring. The exact return depends on your baseline yield rates, production volume and current data visibility.
Is Rayven's platform scalable as our operations grow?
Yes. Rayven is built on a cloud-native, multi-tenant architecture that scales from a single site to hundreds of locations without re-engineering. You add devices, users and data sources as needed through the same platform.
How is data security managed in Rayven's yield optimisation platform?
All data is encrypted in transit and at rest. Rayven is SOC 2 aligned, offers role-based access controls and supports SSO. Data can be hosted in the region of your choosing to meet local compliance requirements.
Join the Shift
Discover the easy way to do something new.
Book a free 30 minute assessment with our team and we'll scope your project, needs + what a solution might look like.