PREDICTIVE MAINTENANCE SOLUTION
Reduce costs, improve safety + increase productivity, simply.
We rapidly create and deliver custom Predictive Maintenance solutions for industry that can spot what humans and traditional technologies can't, providing bottom-line, performance + safety benefits, fast.
Track assets, monitor maintenance needs + predict breakdowns with a custom, real-time solution.
Implementing predictive maintenance (PdM) regimes on key assets and fleets enables you to reduce downtime, prevent injuries + save costs.
Using our Rayven platform and proven solution templates; we integrate in-field devices, systems + assets to deliver real-time and predictive insights to the people who need them, anywhere.
With universal integration, machine learning, automation + AI built-in; a Rayven solution helps you to reduce costs, assess future performance, extend lifespans + much more, simply.

Identify Future Machinery Failure
Identify anomalous machine vibrations, noise and heat to identify forthcoming failures and guide you to efficient fixes.
Reduce Maintenance Costs
Proactively schedule maintenance based on actual asset condition and cut down on unnecessary intervention, increasing the efficiency of your maintenance teams.
Prevent Unplanned Downtime
Use time-to-failure metrics to avoid unexpected machine failure and know in advance when something will fail, so your machines can run uninterrupted.
Smarter Maintenance
As you collect data, you’ll better understand how long fixes take as well as how often they need work, allowing you to optimise your maintenance schedules around your operational ones.
Increase Workplace Safety
Unexpected asset behaviour can create hazardous working environments, so identifying issues before a catastrophic failure prevents injuries and enhances workplace safety.
Uncover Business Enhancements.
The platform can be used to identify failures and the reasons for them, compare assets in the same class, uncover optimisations, and enable you to make better purchasing decisions.
Why we're faster, better + lower cost.
Don't start from scratch: we balance customisability + capability with speed and long-term support.
Ready-to-go
from the start.
The Fragmented Enterprise Stack.
Integration
Storage
Streaming
Workflow
App Dev
Data Lake
Visualization
IoT / ML
SecurityOne platform with the capabilities of multiple technologies - united, ready + managed for you.
Customised for you.
Built for your needs - no bloat, no consultants, no lock-in.
How Rayven creates your solution in weeks:
After onboarding and a thorough discovery process with you and your team, we'll utilise our tried and tested solution delivery model.
1: We connect to what you already use
Asset systems, site tools, safety platforms, plant data, sensors, project tools, files - whatever you use - united. No rip-and-replace.
2: We make your operational data usable
All your data is cleaned, stored + made available within Rayven, so that all your teams and systems have access to it.
3: We build the logic, dashboards + alerts
We create the things you'll need, from custom UIs and reports, through to the logic, AI and automations that deliver it.
4: We run it, add capabilities/AI + scale
We don't just deliver it and forget; we'll support your use with 24/7 support, updates + work with you to develop your solution.
Rayven connects with any IoT device, system + asset you already use.
Discover 1,228+ pre-built connectors + a custom integration framework to connect ANYTHING else.
Discover some of Rayven's Predictive Maintenance solutions' real-world use cases.
Pump Monitoring + Predictive Maintenance
Pumping stations are an intrinsic part of the sewerage network, raising water from gravity-fed pits to transmit over long distances. They're often located in urban areas, operate regularly and can quickly cause problems when they fail. Read More.
Vehicle Fleet Management + Optimisation
Any organisation with yellow goods depends on maximising their utilisation, reliability and safety for ultimate business success. When they're always in motion and downtime is the enemy, AI + IoT is the answer to optimising their use. Read More.
Industrial HVAC Predictive Maintenance + Energy Efficiency
Industrial HVAC consumes large amounts of energy and requires continuous management oversight - our solution makes this easy and enables you to save time and money in the process. Read More.
Truck Health + Predictive Maintenance Fleet Monitoring
The trucking and logistics industry is under tremendous pressure to improve quality and performance under stringent environmental and safety regulations, whilst also becoming more competitive. Read More.
Petrol Station Asset
Management
Petrol stations have lots of assets to manage - not just fuel pumps, but lighting, HVAC, refrigeration and air compressors. Since many run 24 / 7, knowing how the equipment is being used and when it might fail brings big benefits. Read More.
Waste Water Condition Monitoring, Energy Efficiency + PdM
Find out how our solution helped reduce energy consumption and equipment downtime via intelligent maintenance schedules at our customer's waste processing centres. Read More.
Why Rayven costs less than enterprise solutions.
Businesses of all shapes and sizes need powerful systems, but not the cost and chaos that come with traditional enterprise software.
Rayven delivers the same outcomes as multiple, expensive enterprise technologies, but with a radically lighter footprint + much, much faster.
Everything you need in one platform.
Integration, storage, data processing, automation, AI + apps: one platform.
We own, build + run our own technology.
No resellers or third-party mark-ups; new capabilities are aligned to you.
Delivered for you by our specialists.
We design, build, deploy + support - no need for developers or consultants.
Start small then scale, infinitely.
Start small, expand across sites + teams without engineering or lock-in.
FREQUENTLY ASKED QUESTIONS
Predictive Maintenance - your questions answered
What is a Predictive Maintenance IoT solution?
A Predictive Maintenance IoT solution uses sensors and real-time data to continuously monitor equipment health, detecting early signs of degradation before failures occur. Rayven's IoT platform connects to any asset type, analyses performance signatures using AI-assisted anomaly detection, and delivers maintenance alerts days or weeks before likely failure - enabling planned interventions that eliminate costly unplanned downtime.
What parameters does predictive maintenance monitoring track?
The solution monitors vibration (amplitude, frequency, bearing condition), temperature, current draw, pressure, oil quality, ultrasonic emission, thermal imaging outputs, motor current signature and operational performance KPIs. Combinations of these parameters build a comprehensive asset health picture for each equipment class.
How does AI-assisted anomaly detection enable prediction?
AI learns each asset's normal performance signature under different load and operating conditions. Deviations from the expected signature - even when individual parameters remain within historical ranges - trigger anomaly scores that escalate as degradation progresses. Maintenance teams receive alerts calibrated to available lead time for intervention.
Can the solution integrate with CMMS and maintenance management systems?
Yes. Rayven's Integration Layer connects to SAP PM, IBM Maximo, Infor EAM, Ultimo, MEX and other CMMS platforms via REST APIs. Predictive maintenance alerts automatically create work orders with asset context, recommended actions and estimated urgency, closing the loop between detection and intervention.
What is the difference between predictive and preventive maintenance?
Preventive maintenance services equipment on fixed schedules regardless of actual condition, resulting in unnecessary maintenance on healthy assets and missed failures between scheduled visits. Predictive maintenance services assets based on actual condition data, maintaining only what needs attention and predicting failures before they occur - typically reducing maintenance costs by 15-25% while improving reliability.
Can the solution cover multiple asset classes and sites?
Yes. Rayven's platform is asset-class agnostic, covering rotating equipment, static pressure vessels, electrical assets, HVAC and process equipment from a single dashboard. Multi-site deployments consolidate asset health data across facilities for fleet-wide maintenance planning and benchmarking.
What reporting does a Predictive Maintenance solution provide?
Maintenance teams receive real-time asset health dashboards, anomaly event logs, maintenance recommendation queues, MTBF analysis, cost avoidance tracking and reliability trend data. Data supports asset lifecycle planning, capital expenditure justification and reliability improvement programmes.
How quickly can a Predictive Maintenance IoT solution be deployed?
Most clients go live in 2-12 weeks for the monitoring and integration layer. AI model training and anomaly baseline establishment typically completes within 4-8 weeks of data collection. Rayven's pre-built components cover the majority of the build.
What industries use Predictive Maintenance IoT solutions?
Predictive maintenance is used in mining, manufacturing, oil and gas, water utilities, food and beverage, power generation, data centres and transport infrastructure. Any operation where equipment reliability directly affects production output, safety or service continuity benefits from AI-driven predictive maintenance.
How does Rayven's Predictive Maintenance solution cost less than specialist platforms?
Rayven charges a flat subscription with no per-asset pricing, uses pre-built monitoring and AI components, and integrates with existing CMMS systems without requiring new platforms. Cost avoidance from eliminated unplanned downtime typically delivers ROI within months. Book a demo to model your savings.
Join the Shift
Discover the easy way to do something new.
Book a free 30 minute assessment with our team and we'll scope your project, needs + what a solution might look like.
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