ThingWorx integration that reaches the systems other tools can't.
Connect PTC ThingWorx to every SCADA, historian, EAM + AI agent your operation runs on. Feed the ThingWorx twin real-time OT and asset data, and make its outputs act across your systems.
+
Live demo · Claude querying ThingWorx + ops via Rayven MCP
Trusted by 240+ teams across Australia + globally
ThingWorx is brilliant at what it does. Useless at everything else your data + AI needs to touch.
ThingWorx sees what Kepware connects and little else. The DPM loss picture stays inside ThingWorx. Maintenance and ERP work from separate numbers. AI loss-analysis stalls because live ThingModel state sits behind AlwaysOn and REST calls the enterprise cannot reach.
The integration tool you've already tried probably can't fix it.
App-to-app. Useful, until it isn't.
Connectors for ThingWorx, Slack + a thousand other cloud apps. Cheap + fast for the easy half of integration. Where they hit a wall:
- SCADA, historians and OT tags beyond the Kepware estate that should update the ThingModel
- EAM and CMMS that should act on a Digital Performance Management loss the twin has flagged
- ERP and MES that need the OEE and downtime figures the ThingWorx twin computes
- Enterprise systems outside PTC that the ThingModel never reaches
- AI models that need live ThingModel state for scenario and loss-analysis work
SCADA, IoT, historians, EAM + AI. One platform.
The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.
- ThingWorx + every SCADA, IoT and historian system
- SCADA, IoT sensors, historians, BIM/GIS, EAM + custom-built connectors.
- Files, legacy SQL, FTP + custom-built connectors
- Real-time bidirectional sync, tier-aware + rate-limit-safe
- AI Data Fabric, MCP, automation + custom apps included
ThingWorx + Rayven: AI, automation + tools that reach every system you run.
5 examples of what Rayven customers run on ThingWorx + integrated systems. Built in weeks, not months.
Feed the ThingModel beyond Kepware
Real-time tags from SCADA, historians and non-Kepware OT sources stream into the ThingModel, so the twin sees the whole line. Data is unified first in Rayven's Industrial AI Data Fabric, then fed to ThingWorx.
DPM loss becomes a work order
When Digital Performance Management flags a recurring loss or a degrading machine, Rayven raises a work order in EAM or CMMS with the loss context attached, so the twin's finding reaches the crew.
OEE + downtime to the systems of record
OEE, availability and downtime figures the ThingWorx twin computes post to MES and ERP continuously, so planning and finance work from the same numbers the twin shows.
Twin data beyond the ThingWorx mashup
Rayven surfaces live ThingModel state in enterprise dashboards, field apps and portals outside Composer, so teams who never open ThingWorx still see the twin.
ThingModel state, AI-ready
Every property and event on the ThingModel streams into Rayven's fabric, where AI agents run loss analysis and scenarios across sites and return predictions to the twin.
Integration is the start with Rayven.
Here's what comes with it.
Rayven isn't just a ThingWorx connector. It's the operational software platform underneath - so once ThingWorx is connected, four more capabilities come online by default.
AI-ready data layer (AI Data Fabric)
ThingWorx data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
Learn more →
Live AI access (Rayven MCP)
Claude, ChatGPT + Gemini get live, governed access to ThingWorx and every other connected system. Your AI stops guessing - cites real ThingWorx records + numbers.
Learn more →
Automation + AI agents
Workflows + AI agents act on ThingWorx data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
Learn more →
Custom apps + portals
Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated ThingWorx data. No separate BI tool, no separate dev stack.
Learn more →
All on top of your existing stack. No rip + replace. ThingWorx stays ThingWorx. Rayven works on what you've already built. Specifically tuned for ThingModel feeds beyond Kepware + DPM loss posting to EAM.
Rayven is a five-layer platform ALL your integrations + much more
can run on.
Integration is one layer of Rayven. Data, execution, presentation + governance are the other four - all delivered as one platform on one commercial.
Pick the right tool for your stack.
ThingWorx integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.
The integration is the easy bit.
The platform + team behind it is the difference.
Platform + team. One commercial.
Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.
Built for ThingWorx's ThingModel.
Rayven feeds live SCADA, historian and non-Kepware OT tags into the ThingModel over ThingWorx REST and WebSocket APIs, then pushes Digital Performance Management losses and OEE out to [EAM](/solutions/data-integration-platform/eam-integration), MES and AI so twin data leaves the Composer mashup.
We stay after go-live.
No handoff. No disappearing. Rayven is a long-term partner when your ThingWorx evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.
Hosted your way, where you need.
Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your ThingWorx data needs to live. Your residency, your rules, your local compliance environment.
The questions ThingWorx admins, RevOps + IT ask first.
If you're evaluating Rayven for ThingWorx integration, these are the things worth knowing before booking a call.
The 30-minute call covers
- Your ThingWorx + connected stack today
- What's reachable + which systems to bring in first
- Live walkthrough of Rayven against your scenario
- Time, scope + delivery estimate
- Honest read on whether Rayven's the right fit
What is ThingWorx digital twin integration?
It connects the ThingWorx twin to your operational stack - SCADA, EAM, MES and AI - so the ThingModel runs on live data and its outputs reach the systems that act. Rayven delivers it as part of an Industrial AI Data Fabric.
How is this different from the ThingWorx IIoT-platform page?
This page covers the ThingWorx digital-twin angle - feeding the ThingModel and activating its outputs. The ThingWorx IIoT-platform integration covers the broader IIoT-platform connectivity angle. Rayven handles both on one fabric, cross-linked.
What systems can Rayven connect ThingWorx to?
Rayven connects ThingWorx to 1,228+ systems including SCADA, historians, MES, EAM and sibling twins like Siemens Xcelerator and Azure Digital Twins. Custom integrations are part of done-for-you delivery.
How long does ThingWorx integration take with Rayven?
Most ThingWorx integrations go live in 2-12 weeks. A single OT-to-ThingModel or DPM-to-EAM flow runs in 2-4 weeks; a full multi-site twin with AI runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.
Does Rayven replace ThingWorx or control my equipment?
No. Rayven feeds and activates the twin; it does not build the ThingModel or run it, and it never controls equipment or the safety loop. Rayven keeps the twin fed and pushes its outputs to EAM, MES and AI. Read how Rayven works.
What are the most common ThingWorx integration use cases?
Top use cases are feeding the ThingModel beyond Kepware, DPM-loss-to-work-order, OEE and downtime to MES and ERP, twin data to enterprise portals, and AI loss analysis. See the automations above.
What are the technical specifics of ThingWorx (PTC) integration with Rayven?
Rayven integrates PTC ThingWorx through its REST and WebSocket APIs and the AlwaysOn protocol, authenticated with application keys and OAuth, for real-time bidirectional sync. ThingModel properties, events, services and Digital Performance Management data are preserved through the integration, with field-level mapping into SCADA, MES, ERP and EAM targets. OT tags beyond the Kepware estate are collected over OPC-UA, Modbus and MQTT, unified in Rayven's fabric and fed into the ThingModel so the twin sees the whole line rather than only Kepware-connected points. Rayven stays read-only on the control loop and never writes to equipment. DPM losses, OEE and downtime route out to work orders, ledgers and AI agents in real-time, and twin data surfaces in enterprise portals outside Composer. This page covers the ThingWorx twin angle; the ThingWorx IIoT-platform integration covers the platform angle. Validated against ThingWorx with Kepware ingest and the DPM module in multi-site manufacturing estates.
ThingWorx + AI integration.
In weeks, not months.
Book a 30-minute call. Walk away with a tailored plan - what's reachable, what to bring in first, time + scope.