MasterControl integration that reaches the systems other tools can't.
Connect MasterControl Mx to every ERP, historian, quality system + AI agent your plant runs on. Turn electronic batch records, deviations and genealogy into real-time, AI-ready production data.
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Live demo · Claude querying MasterControl + ops via Rayven MCP
Trusted by 240+ teams across Australia + globally
MasterControl is brilliant at what it does. Useless at everything else your data + AI needs to touch.
MasterControl Mx runs the electronic batch record but process data lands in the historian, ERP reconciles on a batch, lab results arrive by hand, and AI has no live view of batch progress or deviations.
The integration tool you've already tried probably can't fix it.
SaaS-to-SaaS. Useful, until it isn't.
Connectors for MasterControl, Slack + a thousand other SaaS apps. Cheap + fast for the easy half of integration. Where they hit a wall:
- ERP planning systems that release batches and need genealogy and yield reconciled
- SCADA, PLCs and process historians whose parameters should populate the batch record
- Quality, QMS and LIMS platforms holding results outside the batch record
- Maintenance and CMMS systems needing equipment status and calibration events
- Data warehouses and AI agents needing live batch, deviation and yield signals
ERP, SCADA, quality, historians + AI. One platform.
The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.
- MasterControl + every ERP, SCADA and quality system
- ERP, OPC-UA, SCADA, historians, quality + custom-built connectors.
- Files, legacy SQL, FTP + custom-built connectors
- Real-time bidirectional sync, tier-aware + rate-limit-safe
- AI Data Fabric, MCP, automation + custom apps included
MasterControl + Rayven: AI, automation + tools that reach every system you run.
5 examples of what Rayven customers run on MasterControl + integrated systems. Built in weeks, not months.
Batch orders open the record
Batch and process orders from ERP open the electronic batch record in MasterControl Mx with materials, steps and specs in context. No paper batch sheets, no manual set-up.
Genealogy and yield reconcile
Batch completions, consumption, yield and genealogy post back to ERP continuously, so planning and cost reflect what each batch actually produced.
Process parameters populate the record
Temperatures, pressures and set-points from process historians and SCADA populate the batch record automatically, so critical parameters are captured live rather than transcribed.
Lab results close the batch
Test results from LIMS and external quality systems sync into the batch record, so review-by-exception has every result in one place before release.
Batch data, AI-ready
Every batch step, deviation and parameter streams into Rayven's Industrial AI Data Fabric. AI agents query live batch progress, deviation trends and yield across products and lines.
Integration is the start with Rayven.
Here's what comes with it.
Rayven isn't just a MasterControl connector. It's the operational software platform underneath - so once MasterControl is connected, four more capabilities come online by default.
AI-ready data layer (AI Data Fabric)
MasterControl data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
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Live AI access (Rayven MCP)
Claude, ChatGPT + Gemini get live, governed access to MasterControl and every other connected system. Your AI stops guessing - cites real MasterControl records + numbers.
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Automation + AI agents
Workflows + AI agents act on MasterControl data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
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Custom apps + portals
Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated MasterControl data. No separate BI tool, no separate dev stack.
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All on top of your existing stack. No rip + replace. MasterControl stays MasterControl. Rayven works on what you've already built. Specifically tuned for MasterControl Mx electronic batch records populated live from process historians and LIMS.
Rayven is a five-layer platform ALL your integrations + much more
can run on.
Integration is one layer of Rayven. Data, execution, presentation + governance are the other four - all delivered as one platform on one commercial.
Pick the right tool for your stack.
MasterControl integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.
The integration is the easy bit.
The platform + team behind it is the difference.
Platform + team. One commercial.
Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.
Built for MasterControl Mx's batch model.
Rayven handles MasterControl Mx's REST API, electronic batch records and review-by-exception model natively, and bridges process historian parameters over OPC-UA. Real-time batch, deviation and genealogy sync feeds the record and posts results into ERP, quality and AI.
We stay after go-live.
No handoff. No disappearing. Rayven is a long-term partner when your MasterControl evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.
Hosted your way, where you need.
Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your MasterControl data needs to live. Your residency, your rules, your local compliance environment.
The questions MasterControl admins, RevOps + IT ask first.
If you're evaluating Rayven for MasterControl integration, these are the things worth knowing before booking a call.
The 30-minute call covers
- Your MasterControl + connected stack today
- What's reachable + which systems to bring in first
- Live walkthrough of Rayven against your scenario
- Time, scope + delivery estimate
- Honest read on whether Rayven's the right fit
What is MasterControl Mx integration?
MasterControl Mx integration is the practice of connecting the electronic batch record to the rest of your operation - ERP, process historians, quality and AI - so batch, deviation and genealogy data is visible everywhere it matters. Rayven delivers it as part of an Industrial AI Data Fabric, not a single-purpose connector.
How does Rayven connect MasterControl Mx to other systems?
Rayven uses MasterControl Mx's REST API for real-time bidirectional sync, and bridges process historians and SCADA over OPC-UA to populate the batch record. Batch steps, deviations, genealogy and lab results all flow as first-class integration events. See the Rayven Platform for how the layers fit together.
What systems can Rayven connect MasterControl Mx to?
Rayven connects MasterControl Mx to 1,228+ systems including ERP, process historians, LIMS, quality systems and sibling MES tools like Siemens Opcenter and Tulip. Custom integrations are part of done-for-you delivery.
Does Rayven replace MasterControl Mx?
No. Rayven connects and orchestrates MasterControl Mx; it does not replace the MES and does not run the control layer below it. MasterControl Mx keeps running the electronic batch record, while Rayven lifts batch and deviation data into an Industrial AI Data Fabric and connects it to ERP, quality and AI. Read more in how Rayven works.
How long does MasterControl Mx integration take with Rayven?
Most MasterControl Mx integrations go live in 2-12 weeks. A single batch-order or historian-to-record flow runs in 2-4 weeks; a full production fabric with ERP, quality and AI runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.
MasterControl Mx is built for regulated plants. Does Rayven fit that?
Yes. Rayven runs encryption, granular access control and full audit logging, and supports on-premise and sovereign deployment, so batch and genealogy data stays governed and within your residency boundary. It complements MasterControl Mx's audit-trailed batch record. See security, governance + hosting.
What are the technical specifics of MasterControl Mx integration with Rayven?
Rayven integrates MasterControl Mx through its REST API with token authentication, and bridges process historians and SCADA over OPC-UA to populate the electronic batch record in real-time. Batch orders, steps, material consumption, deviations, genealogy, yield and lab results are preserved with field-level mapping into ERP, SCADA and quality and LIMS targets. Critical process parameters flow from the historian into the record automatically rather than being transcribed by hand. Because MasterControl Mx runs a review-by-exception model with a strict audit trail, Rayven preserves that governance while feeding batch progress and deviations to planning and AI. Historian tag volume is managed through batching and back-pressure. Genealogy and yield post back to ERP continuously rather than on a batch job. Multi-site estates reconcile to one production master via Rayven's data layer. Validated against MasterControl Mx with process historians and LIMS feeding the batch record.
MasterControl + AI integration.
In weeks, not months.
Book a 30-minute call. Walk away with a tailored plan - what's reachable, what to bring in first, time + scope.