PLEX INTEGRATION · BUILT FOR EVERYTHING ELSE

Plex integration that reaches the systems other tools can't.


Connect Plex Manufacturing Cloud to every ERP, SCADA, quality system + AI agent your plant runs on. Turn production tracking, control-panel data and genealogy into real-time, AI-ready production data.

★★★★★5/5 · 140+ reviews Australian-built 99.9% platform uptime
Rayven + Plex Systems


Live demo · Claude querying Plex + ops via Rayven MCP
RS
What's the status of the ERP (production order) → Plex Systems flow today?
C
All flowing. Orders and BOM sync into Plex is live. No blockers flagged.
ERP (production order)Plex Systems

Trusted by 240+ teams across Australia + globally

  • ABCDust
  • Anglo American
  • AngloGold Ashanti
  • AquaAnalytics
  • Blue Mountains City Council
  • Collective Intelligence
  • CSIRO
  • Ericom
  • EYEMine
  • Fulton Hogan
  • Glencore
  • NSW Government
  • NSW Ports
  • Precision Livestock Farming
  • RamJack
  • Riverina Fresh
  • Telstra
  • Ventia
  • Viva Energy
  • Vodafone
  • Wattwatchers
THE REALITY

Plex is brilliant at what it does. Useless at everything else your data + AI needs to touch.


Plex runs the plant but ERP posts from scheduled jobs, machine data enters the control panel by hand, and AI initiatives stall because production and genealogy state sits behind paginated REST calls.

The integration tool you've already tried probably can't fix it.

What Zapier + iPaaS reach

SaaS-to-SaaS. Useful, until it isn't.

Connectors for Plex, Slack + a thousand other SaaS apps. Cheap + fast for the easy half of integration. Where they hit a wall:

  • ERP and financial systems that need completions, cost and inventory postings against production
  • SCADA, PLCs and historians whose machine signals should drive live OEE on the Plex work centre
  • Quality and QMS platforms beyond Plex that still need SPC and non-conformance data in real-time
  • Maintenance and CMMS systems needing downtime and asset events off the line
  • Data warehouses and AI agents needing live production, scrap and genealogy signals across sites
What Rayven reaches

ERP, SCADA, quality, historians + AI. One platform.

The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.

  • Plex + every ERP, SCADA and quality system
  • ERP, OPC-UA, SCADA, historians, quality + custom-built connectors.
  • Files, legacy SQL, FTP + custom-built connectors
  • Real-time bidirectional sync, tier-aware + rate-limit-safe
  • AI Data Fabric, MCP, automation + custom apps included
WHAT YOU CAN BUILD

Plex + Rayven: AI, automation + tools that reach every system you run.


5 examples of what Rayven customers run on Plex + integrated systems. Built in weeks, not months.

ERP (production order) → Plex Systems

Orders and BOM sync into Plex

Production orders, BOM and routings from ERP sync into Plex work centres automatically. Operators run the live order on the control panel, with no manual order entry.

U
Booked revenue vs Plex closed-won this month?
AI
$2.41M booked, $2.39M closed-won. Two deals awaiting invoice - flagged.
PlexERP (production order)NetSuite
Plex Systems → ERP + finance

Completions and cost post back

Completions, scrap, inventory moves and labour post back to ERP continuously, so cost and stock reflect what the plant actually made, not an end-of-day estimate.

U
Which won deals are stuck pre-invoice?
AI
3 stuck. 2 drafts in accounting, 1 awaiting PO. Auto-finalise?
PlexERP + financeXero
SCADA + PLC → Plex Systems

Machine data drives live OEE

Counts, cycle times and downtime from SCADA and PLCs feed the Plex work centre, so OEE, availability and performance build automatically instead of from operator entry.

U
Account health snapshot for top tier?
AI
14 accounts green, 3 amber, 1 red. Reasons attached.
PlexSCADA + PLCProduct DB
Plex Systems → Quality + QMS

Quality and genealogy stay connected

Plex quality checks, tool and gauge results and non-conformances sync with external quality systems, holding full genealogy from material lot to finished unit.

U
Anything that needs my attention right now?
AI
3 items. 1 deal stuck, 1 account flagged, 1 task overdue.
PlexQuality + QMS
Plex Systems → Industrial AI Data Fabric

Production data, AI-ready

Every production record, scrap event and genealogy link streams into Rayven's Industrial AI Data Fabric. AI agents query live yield, throughput and downtime across the whole plant.

U
Snapshot of activity in the last 24 hrs?
AI
47 events processed. 0 errors, 2 retries, all current.
PlexIndustrial AI Data Fab
BEYOND INTEGRATION

Integration is the start with Rayven.
Here's what comes with it.


Rayven isn't just a Plex connector. It's the operational software platform underneath - so once Plex is connected, four more capabilities come online by default.

01
 

AI-ready data layer (AI Data Fabric)

Plex data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
Learn more →

02
 

Live AI access (Rayven MCP)

Claude, ChatGPT + Gemini get live, governed access to Plex and every other connected system. Your AI stops guessing - cites real Plex records + numbers.
Learn more →

03
 

Automation + AI agents

Workflows + AI agents act on Plex data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
Learn more →

04
 

Custom apps + portals

Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated Plex data. No separate BI tool, no separate dev stack.
Learn more →

All on top of your existing stack. No rip + replace. Plex stays Plex. Rayven works on what you've already built. Specifically tuned for Plex control-panel transactions and PLC machine data bridged onto the live work centre.

The Rayven
AI Data Fabric
MULTIMODAL DATA IN
THE RAYVEN PLATFORM
AI CAPABILITIES OUT
SCADA + OT
Databases
Streaming Feeds
IoT + Sensors
Documents + PDFs
Video + Images
Audio + Voice
Manual + Forms
APIs + Webhooks
AI Agents
AI
Predictive AI + ML
AI
Conversational AI
AI
Real-time Training
AI
AI-led Execution
AI
Multimodal AI
AI
Anomaly Detection
AI
Forecasting
AI
Vision + Edge
AI
Gen AI Summaries
AI
THE PLATFORM BEHIND IT

Rayven is a five-layer platform ALL your integrations + much more
can run on.


Integration is one layer of Rayven. Data, execution, presentation + governance are the other four - all delivered as one platform on one commercial.

PLEX INTEGRATION · WHICH PATH

Pick the right tool for your stack.


Plex integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.

Capability
Rayven
Zapier · Workato
MuleSoft · Boomi
Build it yourself
Plex to other SaaS
Yes
Best in class
Yes
DIY effort
Plex to OT / SCADA / IoT
Yes
No
Custom build
Months of work
Plex to legacy DB / files / FTP
Yes
Partial
Yes
DIY effort
Real-time, tier-aware + rate-limit-safe
Yes
Throttled / paid
Yes
Hard to get right
Plex control-panel to PLC and ERP sync
Built in
No machine data
Custom build
Hard to get right
AI-ready data layer + MCP for AI
Built in
No
No
No
Custom apps + portals on connected data
Built in
Not included
Separate product
Build it
Australian-built · sovereign deploy
Available
US-hosted
Configurable
You decide
Cost vs enterprise iPaaS
Significantly lower
Cheap at low volume
Premium pricing
Internal cost
Time to live
2-12 weeks
Days · per Zap
3-9 months
6-18 months
WHY RAYVEN · NOT JUST ANY CONNECTOR

The integration is the easy bit.
The platform + team behind it is the difference.

99.9% platform uptime

Platform + team. One commercial.

Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.

CLOUD CONTROL-PANEL NATIVE

Built for Plex's cloud production model.

Rayven handles Plex's REST API, connection service and control-panel transactions natively. Real-time production, scrap and genealogy sync bridges PLC and SCADA machine data onto the Plex work centre and posts completions into ERP, quality and AI as they happen.

5/5 · 140+ REVIEWS

We stay after go-live.

No handoff. No disappearing. Rayven is a long-term partner when your Plex evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.

DEPLOY HOW YOU WANT

Hosted your way, where you need.

Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your Plex data needs to live. Your residency, your rules, your local compliance environment.

FAQS

The questions Plex admins, RevOps + IT ask first.


If you're evaluating Rayven for Plex integration, these are the things worth knowing before booking a call.

The 30-minute call covers
  • Your Plex + connected stack today
  • What's reachable + which systems to bring in first
  • Live walkthrough of Rayven against your scenario
  • Time, scope + delivery estimate
  • Honest read on whether Rayven's the right fit

What is Plex Systems integration?

Plex Systems integration is the practice of connecting Plex Manufacturing Cloud to the rest of your operation - ERP, SCADA, quality and AI - so production, genealogy and OEE are visible everywhere they matter. Rayven delivers it as part of an Industrial AI Data Fabric, not a single-purpose connector.

How does Rayven connect Plex Systems to other systems?

Rayven uses Plex's REST API and connection service for real-time bidirectional sync. Production orders, control-panel transactions, quality checks, inventory moves and genealogy all flow as first-class integration events. See the Rayven Platform for how the integration and data layers fit together.

What systems can Rayven connect Plex Systems to?

Rayven connects Plex to 1,228+ systems including ERP, SCADA, historians, quality systems and sibling MES tools like SAP Digital Manufacturing and FactoryTalk MES. Custom integrations are part of done-for-you delivery.

Does Rayven replace Plex Systems?

No. Rayven connects and orchestrates Plex; it does not replace the MES and does not run the control layer below it. Plex keeps running the plant, while Rayven lifts production and genealogy data into an Industrial AI Data Fabric and connects it to ERP, quality and AI. Read more in how Rayven works.

How long does Plex Systems integration take with Rayven?

Most Plex integrations go live in 2-12 weeks. A single order-sync or completions-to-ERP flow runs in 2-4 weeks; a full production fabric with SCADA, quality and AI runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.

Plex already covers MES and ERP. Why does Rayven add value on top?

Plex covers the cloud manufacturing path well. Rayven adds value where plants run mixed estates: connecting non-Plex SCADA, historians and quality systems, tying PLC machine data to the work centre in real-time and adding the AI and dashboard layers on top. Rayven complements Plex. See the Rayven Platform.

What are the technical specifics of Plex Systems integration with Rayven?

Rayven uses Plex Manufacturing Cloud's REST API and connection service via API key and token authentication for real-time bidirectional sync, and coexists with the legacy SOAP web services where they still run. Production orders, control-panel transactions, job completions, scrap, inventory moves, tool and gauge results and genealogy links are preserved with field-level mapping into ERP, SCADA and quality targets. REST pagination and platform rate limits are managed through batching, queuing and back-pressure so shift-change bursts never throttle out. PLC and historian machine data is bridged onto the Plex work centre so OEE and downtime build automatically rather than from operator entry. Multi-site estates running separate Plex tenants reconcile to one production master via Rayven's data layer. Validated against the Plex Smart Manufacturing Platform with external SCADA and quality systems feeding the production record.

GET STARTED

Plex + AI integration.
In weeks, not months.


Book a 30-minute call. Walk away with a tailored plan - what's reachable, what to bring in first, time + scope.