Plex integration that reaches the systems other tools can't.
Connect Plex Manufacturing Cloud to every ERP, SCADA, quality system + AI agent your plant runs on. Turn production tracking, control-panel data and genealogy into real-time, AI-ready production data.
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Live demo · Claude querying Plex + ops via Rayven MCP
Trusted by 240+ teams across Australia + globally
Plex is brilliant at what it does. Useless at everything else your data + AI needs to touch.
Plex runs the plant but ERP posts from scheduled jobs, machine data enters the control panel by hand, and AI initiatives stall because production and genealogy state sits behind paginated REST calls.
The integration tool you've already tried probably can't fix it.
SaaS-to-SaaS. Useful, until it isn't.
Connectors for Plex, Slack + a thousand other SaaS apps. Cheap + fast for the easy half of integration. Where they hit a wall:
- ERP and financial systems that need completions, cost and inventory postings against production
- SCADA, PLCs and historians whose machine signals should drive live OEE on the Plex work centre
- Quality and QMS platforms beyond Plex that still need SPC and non-conformance data in real-time
- Maintenance and CMMS systems needing downtime and asset events off the line
- Data warehouses and AI agents needing live production, scrap and genealogy signals across sites
ERP, SCADA, quality, historians + AI. One platform.
The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.
- Plex + every ERP, SCADA and quality system
- ERP, OPC-UA, SCADA, historians, quality + custom-built connectors.
- Files, legacy SQL, FTP + custom-built connectors
- Real-time bidirectional sync, tier-aware + rate-limit-safe
- AI Data Fabric, MCP, automation + custom apps included
Plex + Rayven: AI, automation + tools that reach every system you run.
5 examples of what Rayven customers run on Plex + integrated systems. Built in weeks, not months.
Orders and BOM sync into Plex
Production orders, BOM and routings from ERP sync into Plex work centres automatically. Operators run the live order on the control panel, with no manual order entry.
Completions and cost post back
Completions, scrap, inventory moves and labour post back to ERP continuously, so cost and stock reflect what the plant actually made, not an end-of-day estimate.
Machine data drives live OEE
Counts, cycle times and downtime from SCADA and PLCs feed the Plex work centre, so OEE, availability and performance build automatically instead of from operator entry.
Quality and genealogy stay connected
Plex quality checks, tool and gauge results and non-conformances sync with external quality systems, holding full genealogy from material lot to finished unit.
Production data, AI-ready
Every production record, scrap event and genealogy link streams into Rayven's Industrial AI Data Fabric. AI agents query live yield, throughput and downtime across the whole plant.
Integration is the start with Rayven.
Here's what comes with it.
Rayven isn't just a Plex connector. It's the operational software platform underneath - so once Plex is connected, four more capabilities come online by default.
AI-ready data layer (AI Data Fabric)
Plex data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
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Live AI access (Rayven MCP)
Claude, ChatGPT + Gemini get live, governed access to Plex and every other connected system. Your AI stops guessing - cites real Plex records + numbers.
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Automation + AI agents
Workflows + AI agents act on Plex data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
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Custom apps + portals
Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated Plex data. No separate BI tool, no separate dev stack.
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All on top of your existing stack. No rip + replace. Plex stays Plex. Rayven works on what you've already built. Specifically tuned for Plex control-panel transactions and PLC machine data bridged onto the live work centre.
Rayven is a five-layer platform ALL your integrations + much more
can run on.
Integration is one layer of Rayven. Data, execution, presentation + governance are the other four - all delivered as one platform on one commercial.
Pick the right tool for your stack.
Plex integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.
The integration is the easy bit.
The platform + team behind it is the difference.
Platform + team. One commercial.
Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.
Built for Plex's cloud production model.
Rayven handles Plex's REST API, connection service and control-panel transactions natively. Real-time production, scrap and genealogy sync bridges PLC and SCADA machine data onto the Plex work centre and posts completions into ERP, quality and AI as they happen.
We stay after go-live.
No handoff. No disappearing. Rayven is a long-term partner when your Plex evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.
Hosted your way, where you need.
Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your Plex data needs to live. Your residency, your rules, your local compliance environment.
The questions Plex admins, RevOps + IT ask first.
If you're evaluating Rayven for Plex integration, these are the things worth knowing before booking a call.
The 30-minute call covers
- Your Plex + connected stack today
- What's reachable + which systems to bring in first
- Live walkthrough of Rayven against your scenario
- Time, scope + delivery estimate
- Honest read on whether Rayven's the right fit
What is Plex Systems integration?
Plex Systems integration is the practice of connecting Plex Manufacturing Cloud to the rest of your operation - ERP, SCADA, quality and AI - so production, genealogy and OEE are visible everywhere they matter. Rayven delivers it as part of an Industrial AI Data Fabric, not a single-purpose connector.
How does Rayven connect Plex Systems to other systems?
Rayven uses Plex's REST API and connection service for real-time bidirectional sync. Production orders, control-panel transactions, quality checks, inventory moves and genealogy all flow as first-class integration events. See the Rayven Platform for how the integration and data layers fit together.
What systems can Rayven connect Plex Systems to?
Rayven connects Plex to 1,228+ systems including ERP, SCADA, historians, quality systems and sibling MES tools like SAP Digital Manufacturing and FactoryTalk MES. Custom integrations are part of done-for-you delivery.
Does Rayven replace Plex Systems?
No. Rayven connects and orchestrates Plex; it does not replace the MES and does not run the control layer below it. Plex keeps running the plant, while Rayven lifts production and genealogy data into an Industrial AI Data Fabric and connects it to ERP, quality and AI. Read more in how Rayven works.
How long does Plex Systems integration take with Rayven?
Most Plex integrations go live in 2-12 weeks. A single order-sync or completions-to-ERP flow runs in 2-4 weeks; a full production fabric with SCADA, quality and AI runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.
Plex already covers MES and ERP. Why does Rayven add value on top?
Plex covers the cloud manufacturing path well. Rayven adds value where plants run mixed estates: connecting non-Plex SCADA, historians and quality systems, tying PLC machine data to the work centre in real-time and adding the AI and dashboard layers on top. Rayven complements Plex. See the Rayven Platform.
What are the technical specifics of Plex Systems integration with Rayven?
Rayven uses Plex Manufacturing Cloud's REST API and connection service via API key and token authentication for real-time bidirectional sync, and coexists with the legacy SOAP web services where they still run. Production orders, control-panel transactions, job completions, scrap, inventory moves, tool and gauge results and genealogy links are preserved with field-level mapping into ERP, SCADA and quality targets. REST pagination and platform rate limits are managed through batching, queuing and back-pressure so shift-change bursts never throttle out. PLC and historian machine data is bridged onto the Plex work centre so OEE and downtime build automatically rather than from operator entry. Multi-site estates running separate Plex tenants reconcile to one production master via Rayven's data layer. Validated against the Plex Smart Manufacturing Platform with external SCADA and quality systems feeding the production record.
Plex + AI integration.
In weeks, not months.
Book a 30-minute call. Walk away with a tailored plan - what's reachable, what to bring in first, time + scope.