Movicon integration that reaches the systems other tools can't.
Connect Movicon to every system and workflow your business runs on. Turn your Movicon data into real-time operational intelligence + AI-ready insight.
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Live demo · Claude querying Movicon + ops via Rayven MCP
Trusted by 240+ teams across Australia + globally
Movicon is brilliant at what it does. Useless at everything else your data + AI needs to touch.
Movicon.NExT shows the machine live in HTML5, but ERP posts from exports, maintenance reads alarms off the screen, and the SQL historian stays on the control network while OEE and AI projects wait for the data.
The integration tool you've already tried probably can't fix it.
SaaS-to-SaaS. Useful, until it isn't.
Connectors for Movicon, Slack + a thousand other SaaS apps. Cheap + fast for the easy half of integration. Where they hit a wall:
- ERP that needs production, energy and runtime posted from Movicon tags per line
- CMMS/EAM that should raise work orders from Movicon alarms and asset runtime
- Data lake or BI layer needing contextualised Movicon SQL history for AI
- MES and OEE systems needing live production and downtime from the machine
ERP, historians, maintenance, IoT + AI. One platform.
The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.
- Movicon + every ERP, historian and maintenance system
- OPC-UA, Modbus, DNP3, MQTT, historians + custom-built connectors.
- Files, legacy SQL, FTP + custom-built connectors
- Real-time bidirectional sync, tier-aware + rate-limit-safe
- AI Data Fabric, MCP, automation + custom apps included
Movicon + Rayven: AI, automation + tools that reach every system you run.
5 examples of what Rayven customers run on Movicon + integrated systems. Built in weeks, not months.
Production + runtime post to ERP
Production, energy and runtime tags stream from Movicon into ERP against the right line and cost centre. Planning sees actual output live, not a shift tally reconciled the next day.
Alarms raise work orders
Movicon alarms and runtime thresholds raise work orders in CMMS with line, tag and timestamp attached. Runtime hours drive condition-based maintenance rather than a fixed calendar.
Historian data, AI-ready
The Movicon SQL historian streams into Rayven's Industrial AI Data Fabric, contextualised with asset and work-order data. AI agents query live OEE, energy and downtime across every machine and line.
Every machine in one view
Rayven rolls up tags and alarms from every Movicon.NExT node into cross-site dashboards and field apps. Operations benchmarks machines and lines live, without a separate Movicon client per site.
Governed setpoint writeback
Where scoped, Rayven writes approved setpoints or recipe values back to Movicon over OPC-UA under audit and role-based control. Rayven reads and writes at the supervisory layer only, never touching controller logic or the safety loop.
Integration is the start with Rayven.
Here's what comes with it.
Rayven isn't just a Movicon connector. It's the operational software platform underneath - so once Movicon is connected, four more capabilities come online by default.
AI-ready data layer (AI Data Fabric)
Movicon data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
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Live AI access (Rayven MCP)
Claude, ChatGPT + Gemini get live, governed access to Movicon and every other connected system. Your AI stops guessing - cites real Movicon records + numbers.
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Automation + AI agents
Workflows + AI agents act on Movicon data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
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Custom apps + portals
Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated Movicon data. No separate BI tool, no separate dev stack.
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All on top of your existing stack. No rip + replace. Movicon stays Movicon. Rayven works on what you've already built. Specifically tuned for Movicon.NExT native OPC-UA reads + SQL historian history.
Rayven is a five-layer platform ALL your integrations + much more
can run on.
Integration is one layer of Rayven. Data, execution, presentation + governance are the other four - all delivered as one platform on one commercial.
Pick the right tool for your stack.
Movicon integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.
The integration is the easy bit.
The platform + team behind it is the difference.
Platform + team. One commercial.
Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.
Built for Movicon.NExT's OPC-UA model.
Rayven reads Movicon over native OPC-UA and its SQL historian, plus Modbus field data, through the platform API. Live production, alarm and runtime data syncs into ERP, CMMS and AI without a change to the control network.
We stay after go-live.
No handoff. No disappearing. Rayven is a long-term partner when your Movicon evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.
Hosted your way, where you need.
Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your Movicon data needs to live. Your residency, your rules, your local compliance environment.
The questions Movicon admins, RevOps + IT ask first.
If you're evaluating Rayven for Movicon integration, these are the things worth knowing before booking a call.
The 30-minute call covers
- Your Movicon + connected stack today
- What's reachable + which systems to bring in first
- Live walkthrough of Rayven against your scenario
- Time, scope + delivery estimate
- Honest read on whether Rayven's the right fit
What is Movicon integration?
Movicon integration connects Progea's tag, alarm and SQL historian data to the rest of your operation - ERP, CMMS, BI and AI. Rayven delivers it as part of an Industrial AI Data Fabric, reading data alongside the control layer, never controlling it.
How does Rayven connect Movicon to other systems?
Rayven reads Movicon over native OPC-UA, plus the SQL historian and Modbus field data. Tags, alarms and events flow as real-time integration events. See the Rayven Platform for how the layers fit together.
What systems can Rayven connect Movicon to?
Rayven connects Movicon to 1,228+ systems including ERP, CMMS, historians, BI layers and AI, plus sibling SCADA platforms like Ignition and AVEVA. Custom connections are part of done-for-you delivery.
Does Rayven control or replace Movicon?
No. Rayven reads and unifies Movicon tag, alarm and SQL historian data and sits alongside your control system; it never controls the process or replaces your HMI. Supervised setpoint writeback runs only where scoped, under audit. Your controllers and safety loop are untouched. See the Rayven Platform.
How long does Movicon integration take with Rayven?
Most Movicon integrations go live in 2-12 weeks. A single tag-to-ERP or alarm-to-CMMS flow runs in 2-3 weeks; a full cross-site Industrial AI Data Fabric with predictive maintenance runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.
What are the technical specifics of Movicon integration with Rayven?
Rayven reads Movicon.NExT over native OPC-UA and its SQL-based historian, plus Modbus and other field protocols, through the platform API. Tags, alarms, events and historian records are mapped with field-level control into ERP, CMMS and AI targets. Live tags stream in real-time while SQL historian archives are read on a batched, paginated basis so backfills never overload the server. Movicon.NExT project tag naming is reconciled to one asset model via Rayven's asset-master layer, so multi-machine and multi-site estates present a single schema. Authentication uses OPC-UA certificate security and Movicon accounts. Where scoped, supervised setpoint writeback runs at the supervisory layer under role-based control and audit logging; Rayven never writes to controller logic or the safety loop. Modbus field data and multiple Movicon.NExT projects are bridged and rolled up the same way. Validated against Movicon.NExT across machine, line and multi-site deployments.
Movicon + AI integration.
In weeks, not months.
Book a 30-minute call. Walk away with a tailored plan - what's reachable, what to bring in first, time + scope.