EMERSON INTEGRATION · BUILT FOR EVERYTHING ELSE

Emerson integration that reaches the systems other tools can't.


Connect Emerson DeltaV to the historian, LIMS, ERP + AI agents your plant runs on. Read process, batch and alarm data across refining, chemicals and life-sciences units, without touching control or the safety layer.

★★★★★5/5 · 140+ reviews Australian-built 99.9% platform uptime
Rayven + Emerson DeltaV


Live demo · Claude querying Emerson + ops via Rayven MCP
RS
What's the status of the Emerson DeltaV → Historian + data fabric flow today?
C
All flowing. Every tag and batch, historian-ready is live. No blockers flagged.
Emerson DeltaVHistorian + data fabric

Trusted by 240+ teams across Australia + globally

  • ABCDust
  • Anglo American
  • AngloGold Ashanti
  • AquaAnalytics
  • Blue Mountains City Council
  • Collective Intelligence
  • CSIRO
  • Ericom
  • EYEMine
  • Fulton Hogan
  • Glencore
  • NSW Government
  • NSW Ports
  • Precision Livestock Farming
  • RamJack
  • Riverina Fresh
  • Telstra
  • Ventia
  • Viva Energy
  • Vodafone
  • Wattwatchers
THE REALITY

Emerson is brilliant at what it does. Useless at everything else your data + AI needs to touch.


Process engineers read tags off a control screen, quality reconciles batches to LIMS by hand, finance posts production from overnight files, and AI initiatives stall because DeltaV data sits behind the control network.

The integration tool you've already tried probably can't fix it.

What Zapier + iPaaS reach

SaaS-to-SaaS. Useful, until it isn't.

Connectors for Emerson, Slack + a thousand other SaaS apps. Cheap + fast for the easy half of integration. Where they hit a wall:

  • Process historians (PI / OSIsoft) that need every DeltaV tag and batch at full resolution, not a downsampled slice
  • LIMS that should tie quality results to the DeltaV batch and unit that produced them
  • ERP that needs production, yield and consumption data posted against the right plant and cost centre
  • CMMS and reliability systems that should turn DeltaV alarms and process-limit breaches into work orders
  • Data warehouses and AI models needing live process data beyond what the Emerson historian exposes
What Rayven reaches

Historians, LIMS, ERP, maintenance + AI. One platform.

The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.

  • Emerson + every historian, LIMS and ERP system
  • OPC-UA, historians (PI), Modbus, batch (S88) + custom-built connectors.
  • Files, legacy SQL, FTP + custom-built connectors
  • Real-time bidirectional sync, tier-aware + rate-limit-safe
  • AI Data Fabric, MCP, automation + custom apps included
WHAT YOU CAN BUILD

Emerson + Rayven: AI, automation + tools that reach every system you run.


5 examples of what Rayven customers run on Emerson + integrated systems. Built in weeks, not months.

Emerson DeltaV → Historian + data fabric

Every tag and batch, historian-ready

Rayven reads control-module tags, S88 batches and sequences from DeltaV via OPC-UA and OPC-HDA and streams them into your historian and a real-time Industrial AI Data Fabric - full resolution, read-only, control untouched.

U
Anything that needs my attention right now?
AI
3 items. 1 deal stuck, 1 account flagged, 1 task overdue.
EmersonHistorian
Emerson DeltaV → LIMS + quality

Batches tied to quality results

DeltaV batch and unit context flows to LIMS so every quality result maps to the batch that produced it. Off-spec results surface against live process conditions, not a next-day report.

U
Snapshot of activity in the last 24 hrs?
AI
47 events processed. 0 errors, 2 retries, all current.
EmersonLIMS + quality
DeltaV alarms + limits → CMMS

Alarms become work orders

Alarm and process-limit breaches flow into CMMS as work orders with full process context. Reliability acts on live condition data instead of reading DeltaV screens after the event.

U
Status check - is everything in sync?
AI
All current. Last sync 38 seconds ago, no backlog.
EmersonDeltaV alarms + limitsCMMS
Emerson DeltaV → ERP

Production posts to the ledger

Production, yield and raw-material consumption post to ERP against the right plant, unit and cost centre. Finance and planning work from live output, not a manual daily tally.

U
Booked revenue vs Emerson closed-won this month?
AI
$2.41M booked, $2.39M closed-won. Two deals awaiting invoice - flagged.
EmersonERPNetSuite
Emerson DeltaV → AI models + dashboards

Process AI on live data

Every tag, batch and alarm streams into the fabric where AI models flag process drift, off-spec risk and energy waste. Engineers see it on live dashboards while there is still time to act - all read-only.

U
Forecast accuracy by segment last quarter?
AI
87% mid-market, 71% enterprise, 92% SMB. Variance attached.
EmersonAI models + dashboardsSnowflake
BEYOND INTEGRATION

Integration is the start with Rayven.
Here's what comes with it.


Rayven isn't just a Emerson connector. It's the operational software platform underneath - so once Emerson is connected, four more capabilities come online by default.

01
 

AI-ready data layer (AI Data Fabric)

Emerson data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
Learn more →

02
 

Live AI access (Rayven MCP)

Claude, ChatGPT + Gemini get live, governed access to Emerson and every other connected system. Your AI stops guessing - cites real Emerson records + numbers.
Learn more →

03
 

Automation + AI agents

Workflows + AI agents act on Emerson data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
Learn more →

04
 

Custom apps + portals

Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated Emerson data. No separate BI tool, no separate dev stack.
Learn more →

All on top of your existing stack. No rip + replace. Emerson stays Emerson. Rayven works on what you've already built. Specifically tuned for read-only DeltaV S88 batch and AMS asset reads, with the DeltaV SIS never touched.

The Rayven
AI Data Fabric
MULTIMODAL DATA IN
THE RAYVEN PLATFORM
AI CAPABILITIES OUT
SCADA + OT
Databases
Streaming Feeds
IoT + Sensors
Documents + PDFs
Video + Images
Audio + Voice
Manual + Forms
APIs + Webhooks
AI Agents
AI
Predictive AI + ML
AI
Conversational AI
AI
Real-time Training
AI
AI-led Execution
AI
Multimodal AI
AI
Anomaly Detection
AI
Forecasting
AI
Vision + Edge
AI
Gen AI Summaries
AI
THE PLATFORM BEHIND IT

Rayven is a five-layer platform ALL your integrations + much more
can run on.


Integration is one layer of Rayven. Data, execution, presentation + governance are the other four - all delivered as one platform on one commercial.

EMERSON INTEGRATION · WHICH PATH

Pick the right tool for your stack.


Emerson integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.

Capability
Rayven
Zapier · Workato
MuleSoft · Boomi
Build it yourself
Emerson to other SaaS
Yes
Best in class
Yes
DIY effort
Emerson to OT / SCADA / IoT
Yes
No
Custom build
Months of work
Emerson to legacy DB / files / FTP
Yes
Partial
Yes
DIY effort
Real-time, tier-aware + rate-limit-safe
Yes
Throttled / paid
Yes
Hard to get right
DeltaV batch (S88) and historian read without SIS access
Built in
No OPC-UA or batch
Custom build
Hard to get right
AI-ready data layer + MCP for AI
Built in
No
No
No
Custom apps + portals on connected data
Built in
Not included
Separate product
Build it
Australian-built · sovereign deploy
Available
US-hosted
Configurable
You decide
Cost vs enterprise iPaaS
Significantly lower
Cheap at low volume
Premium pricing
Internal cost
Time to live
2-12 weeks
Days · per Zap
3-9 months
6-18 months
WHY RAYVEN · NOT JUST ANY CONNECTOR

The integration is the easy bit.
The platform + team behind it is the difference.

99.9% platform uptime

Platform + team. One commercial.

Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.

BATCH S88 + AMS READ-ONLY

Built for DeltaV's batch and asset model.

Rayven reads DeltaV control-module tags, S88 batches and alarms via OPC-UA and OPC-HDA, plus AMS asset data. Full-resolution, read-only sync feeds your historian, ERP and AI - the DeltaV SIS and control layer are never touched.

5/5 · 140+ REVIEWS

We stay after go-live.

No handoff. No disappearing. Rayven is a long-term partner when your Emerson evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.

DEPLOY HOW YOU WANT

Hosted your way, where you need.

Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your Emerson data needs to live. Your residency, your rules, your local compliance environment.

FAQS

The questions Emerson admins, RevOps + IT ask first.


If you're evaluating Rayven for Emerson integration, these are the things worth knowing before booking a call.

The 30-minute call covers
  • Your Emerson + connected stack today
  • What's reachable + which systems to bring in first
  • Live walkthrough of Rayven against your scenario
  • Time, scope + delivery estimate
  • Honest read on whether Rayven's the right fit

What is Emerson DeltaV integration?

Emerson DeltaV integration connects DeltaV to the rest of your operation - historian, LIMS, ERP, CMMS and AI - so process, batch and alarm data is visible everywhere it matters. Rayven delivers it as part of an AI data fabric, reading DeltaV data only and never touching control or the DeltaV SIS.

Does Rayven control DeltaV or touch the SIS?

No. Rayven reads and contextualises DeltaV process data through OPC-UA and OPC-HDA only. It never writes into DeltaV, never controls the plant, and never touches the DeltaV SIS or safety layer. The feed is one-way - out of the control network into your historian, ERP and AI. See how the Rayven Platform separates integration from control.

What systems can Rayven connect Emerson DeltaV to?

Rayven connects DeltaV to 1,228+ systems including your historian, ERP, CMMS, LIMS, data warehouses and AI agents, plus sibling control systems like Honeywell Experion PKS and Emerson Ovation. Custom read-only connectors are part of done-for-you delivery.

How long does Emerson DeltaV integration take with Rayven?

Most DeltaV integrations go live in 2-12 weeks. A single DeltaV-to-historian or DeltaV-to-ERP read flow runs in 2-3 weeks; a full process-data fabric with anomaly detection and energy models runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.

DeltaV already has an embedded historian and OPC server. Why add Rayven?

DeltaV's embedded historian and OPC servers cover the control room. Rayven adds value beyond it: full-resolution reads into an enterprise historian, contextualising batches with LIMS and maintenance, multi-site tag normalisation and the AI and dashboard layers on top - all read-only. Rayven complements DeltaV, never replaces or controls it. Read more in how Rayven works.

What are the technical specifics of Emerson DeltaV integration with Rayven?

Rayven reads Emerson DeltaV through its OPC-UA and OPC-HDA servers and Modbus TCP, using read-only accounts scoped to the control network. Control-module tags, S88 batch records, sequences, alarms and Emerson historian data are read at full resolution and mapped into your historian, ERP, CMMS and AI targets. AMS Device Manager asset and diagnostic data is read the same way. Batch and continuous data are modelled separately so genealogy stays intact, and tag naming is normalised across units, trains and sites into one consistent schema. The DeltaV SIS and the control layer are never written to and never touched; the integration is a one-way read out of the control network. High-volume historian back-fills use batched OPC-HDA queries with back-pressure so live acquisition is never disturbed. Validated against DeltaV with the Emerson historian and AMS in continuous and batch process plants.

GET STARTED

Emerson + AI integration.
In weeks, not months.


Book a 30-minute call. Walk away with a tailored plan - what's reachable, what to bring in first, time + scope.