DCS INTEGRATION · AI-READY

DCS integration that connects every process control system + makes your data AI-ready.

Read process, batch + alarm data across every unit and site - unified into an Industrial AI Data Fabric, connected to your historian, ERP and AI, without touching control or the safety layer.

Get my DCS integration plan → Talk to us

★★★★★5/5 · 140+ reviews Australian-built 99.9% platform uptime

YOUR DCS

+ 5 more DCS platforms · scroll down to find yours ↓

AI-READY

Live demo · Claude querying process data via Rayven MCP

What’s the alarm and process status across our units right now? Anything trending off-spec?

Read-only across 14 units - 11 within spec, 2 trending toward alarm limits, 1 batch flagged off-spec. LIMS shows drift starting 40 minutes ago on Train 2; historian back-fill confirms energy use up 6%. Control untouched throughout.

DCS Historian LIMS

Trusted by 240+ teams across Australia + globally

PICK YOUR DCS

Pick your DCS. See exactly how Rayven gets its process data to the rest of your operation.

Whatever distributed control system your plant runs, Rayven connects + reads its process data - then makes it AI-ready, live-queryable via MCP, and actionable through your historian, LIMS, ERP and custom apps on top, without ever touching control. Click yours below.

Honeywell Experion PKS

Emerson DeltaV

Emerson Ovation

ABB 800xA

Siemens SIMATIC PCS 7

We integrate with anything.

Custom DCS builds, legacy control platforms, in-house process systems - Rayven’s Australian team builds the read-only connector. Talk to us →

THE REALITY

Every DCS runs the plant beautifully - then locks the process data away from the historian, business + AI.

DCS platforms were built to run the plant - not to feed AI models, historians or the wider business. That gap widens every time a new unit, train or site joins the process estate.

Process data stays locked inside the DCS.

Your DCS holds every control-module tag, batch record, sequence and alarm. The historian gets a slice, the business gets an overnight file, and AI gets nothing. The people who could act on live process data never see it in time.

AI and analytics can’t reach live process state.

Process optimisation, anomaly detection and energy models need live tags, batches and alarms, not a reporting extract. Locked behind the control network, that data stays out of reach of the historian, the enterprise and every AI model.

Every unit, train and site is its own island.

Refineries, plants and process lines each run their own DCS, historian and tag naming. Built point-to-point, each connection breaks at the next upgrade and never scales across units, trains or sites.

Rayven is operational software

for an AI-powered world

YOUR WORLD

THE RAYVEN PLATFORM

YOUR OUTCOMES

SCADA + OT

Databases (SQL, NoSQL)

Streaming Feeds

IoT + Edge Devices

Real-time Telemetry

Files + Documents

ERP + CRM Systems

APIs + Webhooks

SECURED PERIMETER

01INTEGRATIONAI

Connect anything, in + out

02DATAAI

Store, structure + serve

03EXECUTIONAI

Decide, automate + act

04PRESENTATIONAI

Show, ask + interact

05SECURITYAI

Protected, governed, hosted

Real-Time Dashboards

Conversational AI

Mobile + Web Apps

People + Approvals

AI Agents

Predictive AI + ML

Machine Control

Alerts + Notifications

Reports + Data Exports

API + Webhook

BEYOND INTEGRATION

Integration is just the start with Rayven, here’s what comes with it.

Rayven isn’t just a DCS connector. It’s the operational software platform underneath - so once your control system is read, four capabilities come online by default.

AI-ready plant data (Industrial AI Data Fabric)

Every DCS, historian, LIMS and ERP unified into a real-time Industrial AI Data Fabric. Live tags, batches and alarms feed process optimisation and energy models without touching control. See the AI Data Fabric →

Live AI access (Rayven MCP)

Claude, ChatGPT and Gemini get live, governed, read-only access to process tags, batches and alarms. Query drift, off-spec risk or unit status against real-time data - never the control network itself. See Rayven MCP →

Automation + AI agents

Alarm-to-work-order routing into CMMS, anomaly detection on live tags and energy models run automatically on process data. Agents act on real conditions - control and the safety layer stay untouched. See Automation + AI agents →

Custom apps + portals

Process KPI dashboards, batch genealogy views, alarm trend portals and reliability apps - built on your unified plant data. Every Rayven customer who runs DCS integrations ends up here. See custom apps + portals →

All on top of your existing stack. Read-only, always. Your DCS stays your DCS, and the safety layer stays exactly where it is.

NOT READY FOR A CALL YET?

Get a free DCS integration plan in 30 minutes.

A focused session with Rayven’s Australian team. Bring your DCS and the systems you want it feeding - historian, LIMS, ERP. Walk away with a tailored, read-only integration plan - what’s reachable, what stays off-limits, time + scope.

Honest read on whether Rayven’s the right fit
Live walkthrough against your process stack and safety boundaries
Tailored DCS integration and AI plan, emailed after
No-obligation - we’ll tell you if it’s not for you

Get my free plan → Avg call: 23 mins

What you walk away with

✓

Connected-system inventory

Every system in your DCS estate mapped to the right Rayven integration layer, historian included.

✓

Use-case shortlist

3-5 highest-leverage automation and AI use cases for your process and reliability teams.

✓

Time + scope estimate

Honest 2-12 week range, with what fits inside each phase.

✓

Delivery pathway recommendation

DIY, done-for-you or hybrid - based on your team and timeline.

Why Rayven costs less than enterprise solutions.

Businesses of all shapes and sizes need powerful systems, but not the cost and chaos that come with traditional enterprise software.

Rayven delivers the same outcomes as multiple, expensive enterprise technologies, but with a radically lighter footprint + much, much faster.

Speak to us today to find out more.

Everything you need in one platform.

Integration, storage, data processing, automation, AI + apps: one platform.

We own, build + run our own technology.

No resellers or third-party mark-ups; new capabilities are aligned to you.

Delivered for you by our specialists.

We design, build, deploy + support - no need for developers or consultants.

Start small then scale, infinitely.

Start small, expand across sites + teams without engineering or lock-in.

FAQS

Frequently asked questions about DCS integration.

What DCS platforms does Rayven integrate?

Rayven integrates every major distributed control system including Emerson DeltaV, Honeywell Experion PKS, Yokogawa CENTUM VP, ABB 800xA, Siemens SIMATIC PCS 7 + 6 more. Rayven reads process data via OPC-UA, OPC-HDA, Modbus and API, and connects legacy or custom control systems the same read-only way.

Does Rayven control the plant or touch our safety systems?

No. Rayven reads and contextualises process data only. It sits alongside the DCS and never writes into it, never controls the plant, and never touches the Safety Instrumented System (SIS) or safety layer. Data flows one way - out of the control network, into your historian, ERP and AI. See how the Rayven Platform keeps integration and control strictly separate.

How long does DCS integration take with Rayven?

Most DCS integrations go live in 2-12 weeks. A single DCS-to-historian or DCS-to-ERP read flow runs in 2-3 weeks; a full process-data fabric across units and sites, with anomaly detection and energy models on top, typically takes 6-12 weeks. Choose DIY, done-for-you or hybrid delivery - all three come with Australian-based expert delivery.

Is Rayven a connector platform or something more?

The Rayven Platform delivers an AI data fabric - much more than a connector platform. It includes 1,228+ fast-track connectors for DCS, SCADA and PLC systems, but the platform also delivers real-time data processing, an Industrial AI Data Fabric and the ability to build process apps, AI agents and dashboards on your unified plant data. See the Rayven Platform for the full picture.

How does Rayven handle security and data residency for process data?

Rayven runs encryption at rest and in transit, granular role-based access control, full audit logging and supports Australian sovereign, edge and on-prem hosting. Process tags, batch records and alarm data stay within your chosen data-residency boundary and leave the control network only as a read-only feed. See security, governance + hosting for the full set of controls.

What’s the difference between Rayven + an iPaaS like Zapier or Workato?

Tools like Zapier and Workato move records between two business apps on a trigger. They were never built for OPC-UA, historians or process tags. The Rayven Platform delivers an AI data fabric - it reads, stores, contextualises and runs AI on live process data from the DCS, then connects it to your historian, CMMS, ERP and AI. Read more in how Rayven works.

Rayven is loved by IT, Digital, Ops... everyone.

Rated 5/5 based on over 140 reviews across SourceForge, Capterra, GetApp, Software World, DEVPOST, and G2.

‘Easy IoT solutions.’
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Frank, Risk Manager, Insurance
‘A powerful all-in-one
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