ABB integration that reaches the systems other tools can't.
Connect ABB 800xA to the historian, LIMS, ERP + AI agents your plant runs on. Read process, alarm and IEC 61850 data across minerals, metals, power and water operations, without touching control or the safety layer.
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Live demo · Claude querying ABB + ops via Rayven MCP
Trusted by 240+ teams across Australia + globally
ABB is brilliant at what it does. Useless at everything else your data + AI needs to touch.
800xA unifies process and electrical in the control room, but the enterprise historian lags, assays reconcile to LIMS by hand, alarms never reach reliability as work orders, and recovery-optimisation AI waits on batch exports.
The integration tool you've already tried probably can't fix it.
SaaS-to-SaaS. Useful, until it isn't.
Connectors for ABB, Slack + a thousand other SaaS apps. Cheap + fast for the easy half of integration. Where they hit a wall:
- Enterprise historians (PI / OSIsoft) that need 800xA Information Management tags across the whole estate
- LIMS and assay systems that should tie grade and quality results to the 800xA unit and run
- ERP that needs throughput, recovery and energy data posted against the right plant and cost centre
- CMMS and reliability tools that should turn 800xA alarms and IEC 61850 events into work orders
- Data warehouses and AI models needing live process and electrical data beyond 800xA reporting
Historians, LIMS, ERP, maintenance + AI. One platform.
The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.
- ABB + every historian, LIMS and ERP system
- OPC-UA, historians (PI), Modbus, batch (S88) + custom-built connectors.
- Files, legacy SQL, FTP + custom-built connectors
- Real-time bidirectional sync, tier-aware + rate-limit-safe
- AI Data Fabric, MCP, automation + custom apps included
ABB + Rayven: AI, automation + tools that reach every system you run.
5 examples of what Rayven customers run on ABB + integrated systems. Built in weeks, not months.
Process and electrical tags, unified
Rayven reads 800xA control tags, Information Management history and IEC 61850 events via OPC-UA and streams them into your historian and a real-time Industrial AI Data Fabric - read-only, control untouched.
Grade tied to the process run
800xA unit and run context flows to LIMS and assay systems so grade and quality results map to the process conditions behind them. Recovery problems surface live, not in a daily reconciliation.
Alarms and electrical events become work orders
Process alarms and IEC 61850 electrical events flow into CMMS as work orders with full context. Reliability acts on live condition data across process and power.
Throughput and recovery post live
Throughput, recovery and energy data post to ERP against the right plant and cost centre. Metallurgy and finance work from live figures, not overnight extracts.
Recovery AI on live data
Every process and electrical tag streams into the fabric where AI models flag recovery loss, energy waste and early faults. Engineers see it on live dashboards, read-only.
Integration is the start with Rayven.
Here's what comes with it.
Rayven isn't just a ABB connector. It's the operational software platform underneath - so once ABB is connected, four more capabilities come online by default.
AI-ready data layer (AI Data Fabric)
ABB data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
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Live AI access (Rayven MCP)
Claude, ChatGPT + Gemini get live, governed access to ABB and every other connected system. Your AI stops guessing - cites real ABB records + numbers.
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Automation + AI agents
Workflows + AI agents act on ABB data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
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Custom apps + portals
Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated ABB data. No separate BI tool, no separate dev stack.
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All on top of your existing stack. No rip + replace. ABB stays ABB. Rayven works on what you've already built. Specifically tuned for read-only 800xA Information Management and IEC 61850 reads, with control and safety untouched.
Rayven is a five-layer platform ALL your integrations + much more
can run on.
Integration is one layer of Rayven. Data, execution, presentation + governance are the other four - all delivered as one platform on one commercial.
Pick the right tool for your stack.
ABB integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.
The integration is the easy bit.
The platform + team behind it is the difference.
Platform + team. One commercial.
Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.
Built for 800xA's process and electrical model.
Rayven reads 800xA control tags, Information Management history and IEC 61850 electrical events via OPC-UA. Read-only sync unifies process and power data into an enterprise historian, ERP and AI - the control and safety layers are never touched.
We stay after go-live.
No handoff. No disappearing. Rayven is a long-term partner when your ABB evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.
Hosted your way, where you need.
Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your ABB data needs to live. Your residency, your rules, your local compliance environment.
The questions ABB admins, RevOps + IT ask first.
If you're evaluating Rayven for ABB integration, these are the things worth knowing before booking a call.
The 30-minute call covers
- Your ABB + connected stack today
- What's reachable + which systems to bring in first
- Live walkthrough of Rayven against your scenario
- Time, scope + delivery estimate
- Honest read on whether Rayven's the right fit
What is ABB 800xA integration?
800xA integration connects ABB's process and electrical control system to the rest of your operation - historian, LIMS, ERP, CMMS and AI - so tags, alarms and IEC 61850 events are visible everywhere they matter. Rayven delivers it as part of an AI data fabric, reading 800xA data only and never touching control or safety.
Does Rayven control 800xA or touch our safety functions?
No. Rayven reads 800xA process, electrical and Information Management data through OPC-UA and IEC 61850 only. It never writes into 800xA, never controls the plant, and never touches the SIS or safety layer. The feed is one-way - out of the control network into your historian, ERP and AI. See how the Rayven Platform separates integration from control.
What systems can Rayven connect ABB 800xA to?
Rayven connects 800xA to 1,228+ systems including your historian, ERP, CMMS, LIMS and AI agents, plus sibling control systems like Siemens SIMATIC PCS 7 and Mipac. Rayven also reads ABB's PLC range via the planned PLC hub. Custom read-only connectors are part of done-for-you delivery.
How long does ABB 800xA integration take with Rayven?
Most 800xA integrations go live in 2-12 weeks. A single 800xA-to-historian or 800xA-to-ERP read flow runs in 2-3 weeks; a full process-data fabric with recovery and energy models runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.
800xA already has Information Management. Why add Rayven?
800xA Information Management covers the control room historian. Rayven adds value beyond it: full-resolution reads into an enterprise historian, alarm-and-event routing into CMMS, assay context to LIMS, multi-site normalisation and the AI and dashboard layers on top - all read-only. Rayven complements 800xA, never replaces or controls it.
What are the technical specifics of ABB 800xA integration with Rayven?
Rayven reads ABB 800xA through OPC-UA, Modbus and IEC 61850, plus the 800xA Information Management historian interface, using read-only accounts scoped to the control network. Because 800xA unifies process and electrical, control tags, alarms, IEC 61850 events and Information Management history are read together at full resolution and mapped into your historian, ERP, CMMS and AI targets. Alarm and event subscriptions route to work orders with context, and tag naming is normalised across plants into one consistent schema. Information Management back-fills use batched historical queries with back-pressure so live acquisition is never disturbed. The control and safety layers are never written to and never touched; the integration is a one-way read out of the control network. Validated against System 800xA across minerals, metals, power and water operations, coexisting with existing ABB reporting.
ABB + AI integration.
In weeks, not months.
Book a 30-minute call. Walk away with a tailored plan - what's reachable, what to bring in first, time + scope.