ABB INTEGRATION · BUILT FOR EVERYTHING ELSE

ABB integration that reaches the systems other tools can't.


Connect ABB 800xA to the historian, LIMS, ERP + AI agents your plant runs on. Read process, alarm and IEC 61850 data across minerals, metals, power and water operations, without touching control or the safety layer.

★★★★★5/5 · 140+ reviews Australian-built 99.9% platform uptime
Rayven + ABB 800xA


Live demo · Claude querying ABB + ops via Rayven MCP
RS
What's the status of the ABB 800xA → Historian + data fabric flow today?
C
All flowing. Process and electrical tags, unified is live. No blockers flagged.
ABB 800xAHistorian + data fabric

Trusted by 240+ teams across Australia + globally

  • ABCDust
  • Anglo American
  • AngloGold Ashanti
  • AquaAnalytics
  • Blue Mountains City Council
  • Collective Intelligence
  • CSIRO
  • Ericom
  • EYEMine
  • Fulton Hogan
  • Glencore
  • NSW Government
  • NSW Ports
  • Precision Livestock Farming
  • RamJack
  • Riverina Fresh
  • Telstra
  • Ventia
  • Viva Energy
  • Vodafone
  • Wattwatchers
THE REALITY

ABB is brilliant at what it does. Useless at everything else your data + AI needs to touch.


800xA unifies process and electrical in the control room, but the enterprise historian lags, assays reconcile to LIMS by hand, alarms never reach reliability as work orders, and recovery-optimisation AI waits on batch exports.

The integration tool you've already tried probably can't fix it.

What Zapier + iPaaS reach

SaaS-to-SaaS. Useful, until it isn't.

Connectors for ABB, Slack + a thousand other SaaS apps. Cheap + fast for the easy half of integration. Where they hit a wall:

  • Enterprise historians (PI / OSIsoft) that need 800xA Information Management tags across the whole estate
  • LIMS and assay systems that should tie grade and quality results to the 800xA unit and run
  • ERP that needs throughput, recovery and energy data posted against the right plant and cost centre
  • CMMS and reliability tools that should turn 800xA alarms and IEC 61850 events into work orders
  • Data warehouses and AI models needing live process and electrical data beyond 800xA reporting
What Rayven reaches

Historians, LIMS, ERP, maintenance + AI. One platform.

The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.

  • ABB + every historian, LIMS and ERP system
  • OPC-UA, historians (PI), Modbus, batch (S88) + custom-built connectors.
  • Files, legacy SQL, FTP + custom-built connectors
  • Real-time bidirectional sync, tier-aware + rate-limit-safe
  • AI Data Fabric, MCP, automation + custom apps included
WHAT YOU CAN BUILD

ABB + Rayven: AI, automation + tools that reach every system you run.


5 examples of what Rayven customers run on ABB + integrated systems. Built in weeks, not months.

ABB 800xA → Historian + data fabric

Process and electrical tags, unified

Rayven reads 800xA control tags, Information Management history and IEC 61850 events via OPC-UA and streams them into your historian and a real-time Industrial AI Data Fabric - read-only, control untouched.

U
Anything that needs my attention right now?
AI
3 items. 1 deal stuck, 1 account flagged, 1 task overdue.
ABBHistorian
ABB 800xA → LIMS + assay

Grade tied to the process run

800xA unit and run context flows to LIMS and assay systems so grade and quality results map to the process conditions behind them. Recovery problems surface live, not in a daily reconciliation.

U
Snapshot of activity in the last 24 hrs?
AI
47 events processed. 0 errors, 2 retries, all current.
ABBLIMS + assay
800xA alarms + 61850 events → CMMS

Alarms and electrical events become work orders

Process alarms and IEC 61850 electrical events flow into CMMS as work orders with full context. Reliability acts on live condition data across process and power.

U
Status check - is everything in sync?
AI
All current. Last sync 38 seconds ago, no backlog.
ABB800xA alarmsCMMS
ABB 800xA → ERP + energy

Throughput and recovery post live

Throughput, recovery and energy data post to ERP against the right plant and cost centre. Metallurgy and finance work from live figures, not overnight extracts.

U
Booked revenue vs ABB closed-won this month?
AI
$2.41M booked, $2.39M closed-won. Two deals awaiting invoice - flagged.
ABBERP + energyNetSuite
ABB 800xA → AI models + dashboards

Recovery AI on live data

Every process and electrical tag streams into the fabric where AI models flag recovery loss, energy waste and early faults. Engineers see it on live dashboards, read-only.

U
Forecast accuracy by segment last quarter?
AI
87% mid-market, 71% enterprise, 92% SMB. Variance attached.
ABBAI models + dashboardsSnowflake
BEYOND INTEGRATION

Integration is the start with Rayven.
Here's what comes with it.


Rayven isn't just a ABB connector. It's the operational software platform underneath - so once ABB is connected, four more capabilities come online by default.

01
 

AI-ready data layer (AI Data Fabric)

ABB data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
Learn more →

02
 

Live AI access (Rayven MCP)

Claude, ChatGPT + Gemini get live, governed access to ABB and every other connected system. Your AI stops guessing - cites real ABB records + numbers.
Learn more →

03
 

Automation + AI agents

Workflows + AI agents act on ABB data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
Learn more →

04
 

Custom apps + portals

Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated ABB data. No separate BI tool, no separate dev stack.
Learn more →

All on top of your existing stack. No rip + replace. ABB stays ABB. Rayven works on what you've already built. Specifically tuned for read-only 800xA Information Management and IEC 61850 reads, with control and safety untouched.

The Rayven
AI Data Fabric
MULTIMODAL DATA IN
THE RAYVEN PLATFORM
AI CAPABILITIES OUT
SCADA + OT
Databases
Streaming Feeds
IoT + Sensors
Documents + PDFs
Video + Images
Audio + Voice
Manual + Forms
APIs + Webhooks
AI Agents
AI
Predictive AI + ML
AI
Conversational AI
AI
Real-time Training
AI
AI-led Execution
AI
Multimodal AI
AI
Anomaly Detection
AI
Forecasting
AI
Vision + Edge
AI
Gen AI Summaries
AI
THE PLATFORM BEHIND IT

Rayven is a five-layer platform ALL your integrations + much more
can run on.


Integration is one layer of Rayven. Data, execution, presentation + governance are the other four - all delivered as one platform on one commercial.

ABB INTEGRATION · WHICH PATH

Pick the right tool for your stack.


ABB integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.

Capability
Rayven
Zapier · Workato
MuleSoft · Boomi
Build it yourself
ABB to other SaaS
Yes
Best in class
Yes
DIY effort
ABB to OT / SCADA / IoT
Yes
No
Custom build
Months of work
ABB to legacy DB / files / FTP
Yes
Partial
Yes
DIY effort
Real-time, tier-aware + rate-limit-safe
Yes
Throttled / paid
Yes
Hard to get right
800xA Information Management and IEC 61850 read
Built in
No OPC-UA or 61850
Custom build
Hard to get right
AI-ready data layer + MCP for AI
Built in
No
No
No
Custom apps + portals on connected data
Built in
Not included
Separate product
Build it
Australian-built · sovereign deploy
Available
US-hosted
Configurable
You decide
Cost vs enterprise iPaaS
Significantly lower
Cheap at low volume
Premium pricing
Internal cost
Time to live
2-12 weeks
Days · per Zap
3-9 months
6-18 months
WHY RAYVEN · NOT JUST ANY CONNECTOR

The integration is the easy bit.
The platform + team behind it is the difference.

99.9% platform uptime

Platform + team. One commercial.

Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.

IEC 61850 + OPC-UA NATIVE

Built for 800xA's process and electrical model.

Rayven reads 800xA control tags, Information Management history and IEC 61850 electrical events via OPC-UA. Read-only sync unifies process and power data into an enterprise historian, ERP and AI - the control and safety layers are never touched.

5/5 · 140+ REVIEWS

We stay after go-live.

No handoff. No disappearing. Rayven is a long-term partner when your ABB evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.

DEPLOY HOW YOU WANT

Hosted your way, where you need.

Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your ABB data needs to live. Your residency, your rules, your local compliance environment.

FAQS

The questions ABB admins, RevOps + IT ask first.


If you're evaluating Rayven for ABB integration, these are the things worth knowing before booking a call.

The 30-minute call covers
  • Your ABB + connected stack today
  • What's reachable + which systems to bring in first
  • Live walkthrough of Rayven against your scenario
  • Time, scope + delivery estimate
  • Honest read on whether Rayven's the right fit

What is ABB 800xA integration?

800xA integration connects ABB's process and electrical control system to the rest of your operation - historian, LIMS, ERP, CMMS and AI - so tags, alarms and IEC 61850 events are visible everywhere they matter. Rayven delivers it as part of an AI data fabric, reading 800xA data only and never touching control or safety.

Does Rayven control 800xA or touch our safety functions?

No. Rayven reads 800xA process, electrical and Information Management data through OPC-UA and IEC 61850 only. It never writes into 800xA, never controls the plant, and never touches the SIS or safety layer. The feed is one-way - out of the control network into your historian, ERP and AI. See how the Rayven Platform separates integration from control.

What systems can Rayven connect ABB 800xA to?

Rayven connects 800xA to 1,228+ systems including your historian, ERP, CMMS, LIMS and AI agents, plus sibling control systems like Siemens SIMATIC PCS 7 and Mipac. Rayven also reads ABB's PLC range via the planned PLC hub. Custom read-only connectors are part of done-for-you delivery.

How long does ABB 800xA integration take with Rayven?

Most 800xA integrations go live in 2-12 weeks. A single 800xA-to-historian or 800xA-to-ERP read flow runs in 2-3 weeks; a full process-data fabric with recovery and energy models runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.

800xA already has Information Management. Why add Rayven?

800xA Information Management covers the control room historian. Rayven adds value beyond it: full-resolution reads into an enterprise historian, alarm-and-event routing into CMMS, assay context to LIMS, multi-site normalisation and the AI and dashboard layers on top - all read-only. Rayven complements 800xA, never replaces or controls it.

What are the technical specifics of ABB 800xA integration with Rayven?

Rayven reads ABB 800xA through OPC-UA, Modbus and IEC 61850, plus the 800xA Information Management historian interface, using read-only accounts scoped to the control network. Because 800xA unifies process and electrical, control tags, alarms, IEC 61850 events and Information Management history are read together at full resolution and mapped into your historian, ERP, CMMS and AI targets. Alarm and event subscriptions route to work orders with context, and tag naming is normalised across plants into one consistent schema. Information Management back-fills use batched historical queries with back-pressure so live acquisition is never disturbed. The control and safety layers are never written to and never touched; the integration is a one-way read out of the control network. Validated against System 800xA across minerals, metals, power and water operations, coexisting with existing ABB reporting.

GET STARTED

ABB + AI integration.
In weeks, not months.


Book a 30-minute call. Walk away with a tailored plan - what's reachable, what to bring in first, time + scope.