PLC INTEGRATION · AI-READY

PLC integration that connects every controller + makes machine data AI-ready.

Read tag, register + machine data from any PLC - no SCADA required - unified into an Industrial AI Data Fabric, connected to your ERP, maintenance and AI, without touching control logic.

Get my PLC integration plan → Talk to us

★★★★★5/5 · 140+ reviews Australian-built 99.9% platform uptime

YOUR PLC BRAND

+ 13 more PLC brands · scroll down to find yours ↓

AI-READY

Live demo · Claude querying machine data via Rayven MCP

ENG

What’s the fault status across our PLC fleet right now? Anything at risk?

34 controllers online - 31 running clean, 2 flagging fault codes, 1 in alarm. Line 4 tripped on an E-stop input fault; predictive model flags bearing wear on Line 7. Three work orders raised automatically.

PLC Historian CMMS

Trusted by 240+ teams across Australia + globally

PICK YOUR PLC

Pick your PLC platform. See exactly how Rayven gets its data to the rest of your operation.

Whatever PLC platform your operation runs on, Rayven can read its data - then makes what’s inside AI-ready, live-queryable via MCP + actionable through custom portals and agents on top. Click yours below.

THE REALITY

Every PLC holds the data your business needs - stuck on the plant floor, behind a protocol the enterprise can’t read.

PLCs were built to run machines - not to feed AI agents, drive live maintenance workflows, or expose real-time data to ERP and historians. The gap widens every time a new controller, protocol or line joins the operation.

Machine data never leaves the plant floor.

Every PLC holds the tags, registers, I/O and fault codes the business needs, locked behind OPC-UA, EtherNet/IP, Modbus, PROFINET or S7. The enterprise can’t read a raw controller, so production reality stays on the floor - even on lines with no SCADA in front.

AI and analytics can’t see live controller state.

OEE, predictive maintenance and cross-line analytics need live cycle counts, machine state and fault codes. Nightly historian exports and one-off gateway scripts keep models blind to what the controller is actually doing right now.

Every controller means another bespoke gateway.

Each vendor and protocol ships its own driver, so engineers hand-build a gateway per line. Built one-by-one, these break at the next firmware change, can’t scale across a plant, and raise a real fear that something will reach into control logic.

Rayven is operational software

for an AI-powered world

YOUR WORLD

THE RAYVEN PLATFORM

YOUR OUTCOMES

SCADA + OT

Databases (SQL, NoSQL)

Streaming Feeds

IoT + Edge Devices

Real-time Telemetry

Files + Documents

ERP + CRM Systems

APIs + Webhooks

SECURED PERIMETER

01INTEGRATIONAI

Connect anything, in + out

02DATAAI

Store, structure + serve

03EXECUTIONAI

Decide, automate + act

04PRESENTATIONAI

Show, ask + interact

05SECURITYAI

Protected, governed, hosted

Real-Time Dashboards

Conversational AI

Mobile + Web Apps

People + Approvals

AI Agents

Predictive AI + ML

Machine Control

Alerts + Notifications

Reports + Data Exports

API + Webhook

BEYOND INTEGRATION

Integration is just the start with Rayven, here’s what comes with it.

Rayven isn’t just a PLC connector. It’s the operational software platform underneath - so once your controller is reading, four capabilities come online by default.

AI-ready machine data (Industrial AI Data Fabric)

Every PLC, historian, CMMS and ERP unified into a real-time Industrial AI Data Fabric. Live tags, registers, fault codes and machine state feed OEE, predictive maintenance and cross-line analytics without batch exports. See the AI Data Fabric →

Live AI access (Rayven MCP)

Claude, ChatGPT and Gemini get live, governed access to your controller data. Query fault codes, flag at-risk lines and answer production questions against real-time tags - not a stale historian export. See Rayven MCP →

Automation + AI agents

Fault-to-work-order, downtime alerts and predictive-maintenance triggers run automatically on live controller data. Agents act on real machine events, not a batch historian export.

Custom apps + portals

Plant-floor dashboards, maintenance apps, cross-line OEE views and executive reliability portals - built on your unified machine data. Every Rayven customer who runs PLC integrations ends up here. See custom apps + portals →

All on top of your existing stack. No rip and replace. Your PLC stays your PLC, running exactly the control and safety logic your engineers built. Rayven works on what you’ve already got.

NOT READY FOR A CALL YET?

Get a free PLC integration plan in 30 minutes.

A focused session with Rayven’s Australian team. Bring your PLC platform and the systems you want it connected to. Walk away with a tailored plan - what’s reachable, what to bring in first, time and scope.

Honest read on whether Rayven’s the right fit
Live walkthrough against your controllers and protocols
Tailored PLC integration and AI plan, emailed after
No-obligation - we’ll tell you if it’s not for you

Get my free plan → Avg call: 23 mins

What you walk away with

✓

Connected-system inventory

Every controller and protocol on your plant floor mapped to the right Rayven integration layer.

✓

Use-case shortlist

3-5 highest-leverage automation and AI use cases for your controls and maintenance ops.

✓

Time and scope estimate

Honest 2-12 week range, with what fits inside each phase.

✓

Delivery pathway recommendation

DIY, Done-for-you or Hybrid - based on your team and timeline.

Why Rayven costs less than enterprise solutions.

Businesses of all shapes and sizes need powerful systems, but not the cost and chaos that come with traditional enterprise software.

Rayven delivers the same outcomes as multiple, expensive enterprise technologies, but with a radically lighter footprint + much, much faster.

Speak to us today to find out more.

Everything you need in one platform.

Integration, storage, data processing, automation, AI + apps: one platform.

We own, build + run our own technology.

No resellers or third-party mark-ups; new capabilities are aligned to you.

Delivered for you by our specialists.

We design, build, deploy + support - no need for developers or consultants.

Start small then scale, infinitely.

Start small, expand across sites + teams without engineering or lock-in.

FAQS

Frequently asked questions about PLC integration.

What PLC brands does Rayven integrate?

Rayven integrates every major PLC brand including Allen-Bradley, Siemens, Schneider Electric, Mitsubishi Electric, Omron and 14 more. Rayven reads any controller over OPC-UA, EtherNet/IP, Modbus, PROFINET, S7 or a custom-built connector.

Can Rayven read PLC data without a SCADA system?

Yes. Rayven reads tags, registers and I/O straight off the controller at the edge, so a line with no supervisory layer still reaches the enterprise. Where you do run supervisory software, see SCADA integration for the HMI, alarm and historian story that sits alongside the Rayven Platform.

Does Rayven reprogram or control our PLCs?

No. Rayven reads and contextualises controller data. Supervised writeback is limited to explicitly-scoped non-safety setpoints, under full audit, and it never reprograms the PLC or writes to safety logic. Access, encryption and audit controls are covered under security, governance + hosting.

How does Rayven connect PLC data to maintenance and ERP?

Rayven’s integration layer lifts fault codes, downtime events and machine state into your CMMS as work orders, and posts production counts and run state to ERP in real-time. Controller data is contextualised with asset and maintenance records, not just forwarded.

How long does PLC integration take with Rayven?

Most PLC integrations go live in 2-12 weeks. A single controller-to-historian or fault-to-work-order flow runs in 2-3 weeks; a plant-wide Industrial AI Data Fabric with OEE and predictive maintenance on top runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery - all three come with Australian-based expert delivery.

Is Rayven a connector platform or something more?

Rayven is an Industrial AI Data Fabric, much more than a connector. It reads any controller, stores and processes every tag in real-time, then runs analytics, agents and AI on top. Beyond PLCs it connects IIoT platforms, DCS and the rest of your stack. See the Rayven Platform for the full picture.

Rayven is loved by IT, Digital, Ops... everyone.

Rated 5/5 based on over 140 reviews across SourceForge, Capterra, GetApp, Software World, DEVPOST, and G2.

‘Easy IoT solutions.’
‘A practical solution
for connecting our
machinery and data.’
Etiko, CEO, Machinery
‘Fast, reliable, and
developer-friendly.’
Chloe, IT
‘Allows us to deliver
a remarkable number
of different energy
and IoT solutions.’
Gavin, CEO
‘A more user-friendly
alternative, eliminating
the heavy setups.’
‘A versatile low-code
platform that
really delivers.’
Marof, Outsourcing
‘The best balance
of no-code simplicity
and dev flexibility.’
Alexander, Developer

‘Switch to code when
needed is incredibly
useful.’
‘A true all-in-one
platform for
IT Teams.’
Margarita, IT Consultant
‘Rayven helps us
move from idea
to execution fast.’
James, Mechanist
‘We see Rayven as
a key part of our
digital transformation.’
Rob, CEO
‘Incredible for
monitoring our critical
medical storage.’
Tami, Pharmaceuticals
‘Fast automation, great
for fraud and
risk management.’
Frank, Risk Manager, Insurance
‘A powerful all-in-one
platform for building apps
and automations.’

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