WAGO integration that reaches the systems other tools can't.
Connect WAGO to your ERP, historian, maintenance + AI in real-time. Read PFC controller I/O and machine-state at the edge over Modbus, OPC-UA and BACnet, no SCADA required, without touching control logic.
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Live demo · Claude querying WAGO + ops via Rayven MCP
Trusted by 240+ teams across Australia + globally
WAGO is brilliant at what it does. Useless at everything else your data + AI needs to touch.
WAGO I/O stays on the controller, building and process sites report late, maintenance reacts to faults, and AI models never see live Modbus and BACnet data across the estate.
The integration tool you've already tried probably can't fix it.
SaaS-to-SaaS. Useful, until it isn't.
Connectors for WAGO, Slack + a thousand other SaaS apps. Cheap + fast for the easy half of integration. Where they hit a wall:
- ERP and asset systems that need live process and I/O values per site
- Historian and data-warehouse targets that should hold every WAGO I/O point at full rate
- CMMS that should open a work order when a WAGO fault or alarm fires
- OEE, energy and predictive-maintenance models needing live process data
- Building systems whose BACnet data should reach the enterprise and AI, not just the plant
SCADA, historians, ERP, IoT + AI. One platform.
The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.
- WAGO + every SCADA, historian and ERP system
- OPC-UA, EtherNet/IP, Modbus, PROFINET, S7 + custom-built connectors.
- Files, legacy SQL, FTP + custom-built connectors
- Real-time bidirectional sync, tier-aware + rate-limit-safe
- AI Data Fabric, MCP, automation + custom apps included
WAGO + Rayven: AI, automation + tools that reach every system you run.
5 examples of what Rayven customers run on WAGO + integrated systems. Built in weeks, not months.
WAGO I/O streams to the fabric
Rayven reads PFC100 and PFC200 I/O and process data over Modbus, the native OPC-UA server and MQTT, then streams it into a real-time Industrial AI Data Fabric with asset and ERP context. No manual export, no SCADA layer required.
Fault raises the work order
A WAGO fault or alarm opens a work order in CMMS automatically, tagged with the site, asset and live process values so maintenance mobilises with context, not just an exception call.
Process and energy data post upstream
Process values, run state and metered energy read from WAGO controllers post to ERP and energy analytics in real-time, so operations and finance see true site consumption and output.
Building data reaches the enterprise
HVAC, metering and plant data riding BACnet through WAGO controllers reads into the central fabric, so building systems finally share live data with operations and AI rather than staying siloed.
Supervised setpoint writeback, safely scoped
Where explicitly scoped, Rayven writes a non-safety setpoint back to a WAGO controller under supervision and full audit. It never reprograms the controller and never writes to safety logic; interlocks and control stay exactly as configured.
Integration is the start with Rayven.
Here's what comes with it.
Rayven isn't just a WAGO connector. It's the operational software platform underneath - so once WAGO is connected, four more capabilities come online by default.
AI-ready data layer (AI Data Fabric)
WAGO data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
Learn more →
Live AI access (Rayven MCP)
Claude, ChatGPT + Gemini get live, governed access to WAGO and every other connected system. Your AI stops guessing - cites real WAGO records + numbers.
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Automation + AI agents
Workflows + AI agents act on WAGO data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
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Custom apps + portals
Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated WAGO data. No separate BI tool, no separate dev stack.
Learn more →
All on top of your existing stack. No rip + replace. WAGO stays WAGO. Rayven works on what you've already built. Specifically tuned for WAGO PFC I/O reads over Modbus with BACnet building data surfaced.
Rayven is a five-layer platform ALL your integrations + much more
can run on.
Integration is one layer of Rayven. Data, execution, presentation + governance are the other four - all delivered as one platform on one commercial.
Pick the right tool for your stack.
WAGO integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.
The integration is the easy bit.
The platform + team behind it is the difference.
Platform + team. One commercial.
Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.
Built for the PFC I/O model.
Rayven reads WAGO PFC100 and PFC200 I/O and process data over Modbus, the native OPC-UA server, MQTT and BACnet for real-time sync, pulling straight from the Linux-based runtime. Building and process sites read the same way - reads and contextualises only, never a write to safety logic.
We stay after go-live.
No handoff. No disappearing. Rayven is a long-term partner when your WAGO evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.
Hosted your way, where you need.
Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your WAGO data needs to live. Your residency, your rules, your local compliance environment.
The questions WAGO admins, RevOps + IT ask first.
If you're evaluating Rayven for WAGO integration, these are the things worth knowing before booking a call.
The 30-minute call covers
- Your WAGO + connected stack today
- What's reachable + which systems to bring in first
- Live walkthrough of Rayven against your scenario
- Time, scope + delivery estimate
- Honest read on whether Rayven's the right fit
What is WAGO PLC integration?
WAGO integration means reading I/O and process data off PFC100 and PFC200 controllers and connecting it to ERP, CMMS and AI. Rayven delivers it as part of an Industrial AI Data Fabric, not a per-site script.
Does Rayven reprogram or control our WAGO controllers?
No. Rayven reads WAGO I/O over Modbus, OPC-UA and BACnet and contextualises it. Supervised writeback is limited to explicitly-scoped non-safety setpoints and never touches safety logic or interlocks. See security, governance + hosting.
Can Rayven read WAGO data without SCADA?
Yes. Rayven reads PFC controllers directly over Modbus, the native OPC-UA server or BACnet at the edge, so a building or process site with no supervisory layer still reaches the enterprise. Where you run supervisory software, see SCADA integration. Read more in how Rayven works.
What systems can Rayven connect WAGO to?
Rayven connects WAGO to 1,228+ systems including ERP, historians, CMMS, building systems and sibling controllers like Phoenix Contact and Schneider Electric. Custom connectors are part of done-for-you delivery.
How long does WAGO PLC integration take with Rayven?
Most WAGO integrations go live in 2-12 weeks. A single controller-to-historian or fault-to-work-order flow runs in 2-3 weeks; a multi-site fabric with energy and predictive maintenance runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.
WAGO already speaks Modbus and BACnet. Why does Rayven add value on top?
Those protocols move raw points; they do not name, join or store them. Rayven maps I/O to meaning, contextualises it with asset, energy and ERP data, holds history at rate and runs analytics and AI across every site. Read more in how Rayven works.
What are the technical specifics of WAGO PLC integration with Rayven?
Rayven reads WAGO PFC100 and PFC200 controllers over Modbus TCP and RTU, the native OPC-UA server, MQTT and BACnet. I/O points, process variables and machine-state values are read at the edge, with application-defined register maps and BACnet objects resolved to named engineering-unit tags, then mapped field by field into an Industrial AI Data Fabric alongside historian, CMMS and ERP data. HVAC and metering data riding BACnet through the controller is surfaced to operations and AI rather than staying siloed in the building system. Rayven reads and contextualises only; supervised writeback covers explicitly-scoped non-safety setpoints and never writes to safety logic or safety I/O. Authentication uses OPC-UA certificates, governed at the connector with full audit, deployed at the edge, on-premises or with sovereign hosting. Validated against PFC100 and PFC200 controllers across building and process sites.
WAGO + AI integration.
In weeks, not months.
Book a 30-minute call. Walk away with a tailored plan - what's reachable, what to bring in first, time + scope.