BECKHOFF INTEGRATION · BUILT FOR EVERYTHING ELSE

Beckhoff integration that reaches the systems other tools can't.

Q: What systems can Rayven connect Beckhoff to?

Rayven connects TwinCAT to 1,228+ systems including [ERP](/solutions/data-integration-platform/erp-integrations), historians, [CMMS](/solutions/data-integration-platform/cmms-integrations) and sibling controllers like [Siemens](/solutions/data-integration-platform/plc-integration/siemens-integration) and [B&R Automation](/solutions/data-integration-platform/plc-integration/b-r-automation-integration). Custom connectors are part of done-for-you delivery.

Connect Beckhoff TwinCAT to your ERP, historian, maintenance + AI in real-time. Read TwinCAT symbols and machine-state at the edge over ADS and OPC-UA, no SCADA required, without touching control logic.

Get my Beckhoff integration plan → Talk to us

★★★★★5/5 · 140+ reviews Australian-built 99.9% platform uptime

Live demo · Claude querying Beckhoff + ops via Rayven MCP

What's the status of the Beckhoff TwinCAT → Industrial AI Data Fabric flow today?

All flowing. TwinCAT symbols stream to the fabric is live. No blockers flagged.

Beckhoff TwinCATIndustrial AI Data Fabric

Trusted by 240+ teams across Australia + globally

THE REALITY

Beckhoff is brilliant at what it does. Useless at everything else your data + AI needs to touch.

TwinCAT symbols live on the IPC, PC-based lines log by hand, maintenance reacts after a stoppage, and AI models never see live ADS data across the machine fleet.

The integration tool you've already tried probably can't fix it.

What Zapier + iPaaS reach

SaaS-to-SaaS. Useful, until it isn't.

Connectors for Beckhoff, Slack + a thousand other SaaS apps. Cheap + fast for the easy half of integration. Where they hit a wall:

ERP that needs live machine output and run state from PC-based lines, not a manual log
Historian and data-warehouse targets that should hold every TwinCAT symbol at full rate
CMMS that should open a work order when a TwinCAT fault or alarm symbol fires
OEE and predictive-maintenance models needing live cycle, motion and reject data
EtherCAT process data trapped inside the machine with no governed path to the enterprise

What Rayven reaches

SCADA, historians, ERP, IoT + AI. One platform.

The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.

Beckhoff + every SCADA, historian and ERP system
OPC-UA, EtherNet/IP, Modbus, PROFINET, S7 + custom-built connectors.
Files, legacy SQL, FTP + custom-built connectors
Real-time bidirectional sync, tier-aware + rate-limit-safe
AI Data Fabric, MCP, automation + custom apps included

WHAT YOU CAN BUILD

Beckhoff + Rayven: AI, automation + tools that reach every system you run.

5 examples of what Rayven customers run on Beckhoff + integrated systems. Built in weeks, not months.

Beckhoff TwinCAT → Industrial AI Data Fabric

TwinCAT symbols stream to the fabric

Rayven reads TwinCAT 3 symbols and I/O over the ADS protocol, the native OPC-UA server and MQTT, then streams them into a real-time Industrial AI Data Fabric with historian and ERP context. No IPC-side export, no SCADA layer required.

Anything that needs my attention right now?

3 items. 1 deal stuck, 1 account flagged, 1 task overdue.

BeckhoffIndustrial AI Data Fab

Beckhoff TwinCAT (fault symbol) → CMMS

Fault symbol raises the work order

A TwinCAT fault or alarm symbol opens a work order in CMMS automatically, carrying the machine, line and live state so the technician arrives knowing the fault, not just that the IPC halted.

Snapshot of activity in the last 24 hrs?

47 events processed. 0 errors, 2 retries, all current.

BeckhoffCMMS

Beckhoff TwinCAT → ERP

Machine output posts to ERP

Counts, run state and reject totals read from TwinCAT symbols post to ERP in real-time, so planning and finance track live output from PC-based lines rather than an end-of-run log.

Reconcile this month's pipeline + finance.

$1.82M aligned, $48k variance flagged. Owners notified.

BeckhoffERPSAP

EtherCAT motion → PdM models

Motion data feeds predictive maintenance

Axis load, torque and cycle data riding EtherCAT reads out through the TwinCAT runtime into predictive-maintenance models, so Rayven flags drive and mechanism wear before a machine drops a shift.

Anything that needs my attention right now?

3 items. 1 deal stuck, 1 account flagged, 1 task overdue.

BeckhoffEtherCAT motionPdM models

Rayven (supervised) → Beckhoff TwinCAT setpoint

Supervised setpoint writeback, safely scoped

Where explicitly scoped, Rayven writes a non-safety recipe or setpoint symbol back to the TwinCAT runtime under supervision and full audit. It never reprograms the machine and never writes to TwinSAFE safety; the control loop stays untouched.

Snapshot of activity in the last 24 hrs?

47 events processed. 0 errors, 2 retries, all current.

BeckhoffRayven (supervised)

BEYOND INTEGRATION

Integration is the start with Rayven.
Here's what comes with it.

Rayven isn't just a Beckhoff connector. It's the operational software platform underneath - so once Beckhoff is connected, four more capabilities come online by default.

AI-ready data layer (AI Data Fabric)

Beckhoff data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
Learn more →

Live AI access (Rayven MCP)

Claude, ChatGPT + Gemini get live, governed access to Beckhoff and every other connected system. Your AI stops guessing - cites real Beckhoff records + numbers.
Learn more →

Automation + AI agents

Workflows + AI agents act on Beckhoff data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
Learn more →

Custom apps + portals

Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated Beckhoff data. No separate BI tool, no separate dev stack.
Learn more →

All on top of your existing stack. No rip + replace. Beckhoff stays Beckhoff. Rayven works on what you've already built. Specifically tuned for TwinCAT ADS symbol reads with structured-type decoding and EtherCAT data surfaced.

The Rayven

AI Data Fabric

MULTIMODAL DATA IN

THE RAYVEN PLATFORM

AI CAPABILITIES OUT

SCADA + OT

Databases

Streaming Feeds

IoT + Sensors

Documents + PDFs

Video + Images

Audio + Voice

Manual + Forms

APIs + Webhooks

AI Agents

Predictive AI + ML

Conversational AI

Real-time Training

AI-led Execution

Multimodal AI

Anomaly Detection

Forecasting

Vision + Edge

Gen AI Summaries

BECKHOFF INTEGRATION · WHICH PATH

Pick the right tool for your stack.

Beckhoff integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.

Capability

Rayven

Zapier · Workato

MuleSoft · Boomi

Build it yourself

Beckhoff to other SaaS

Yes

Best in class

Yes

DIY effort

Beckhoff to OT / SCADA / IoT

Yes

Custom build

Months of work

Beckhoff to legacy DB / files / FTP

Yes

Partial

Yes

DIY effort

Real-time, tier-aware + rate-limit-safe

Yes

Throttled / paid

Yes

Hard to get right

TwinCAT ADS symbol + OPC-UA read

Built in

No ADS support

Custom build

Brittle per-machine gateway

AI-ready data layer + MCP for AI

Built in

Custom apps + portals on connected data

Built in

Not included

Separate product

Build it

Australian-built · sovereign deploy

Available

US-hosted

Configurable

You decide

Cost vs enterprise iPaaS

Significantly lower

Cheap at low volume

Premium pricing

Internal cost

Time to live

2-12 weeks

Days · per Zap

3-9 months

6-18 months

WHY RAYVEN · NOT JUST ANY CONNECTOR

The integration is the easy bit.
The platform + team behind it is the difference.

99.9% platform uptime

Platform + team. One commercial.

Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.

ADS + OPC-UA NATIVE

Built for the PC-based TwinCAT model.

Rayven reads TwinCAT 3 symbols and I/O over the ADS protocol, the native OPC-UA server and MQTT for real-time sync, decoding structured symbol types to engineering-unit tags. EtherCAT data is surfaced from the machine - reads and contextualises only, never a write to TwinSAFE safety.

5/5 · 140+ REVIEWS

We stay after go-live.

No handoff. No disappearing. Rayven is a long-term partner when your Beckhoff evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.

DEPLOY HOW YOU WANT

Hosted your way, where you need.

Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your Beckhoff data needs to live. Your residency, your rules, your local compliance environment.

FAQS

The questions Beckhoff admins, RevOps + IT ask first.

If you're evaluating Rayven for Beckhoff integration, these are the things worth knowing before booking a call.

The 30-minute call covers

Your Beckhoff + connected stack today
What's reachable + which systems to bring in first
Live walkthrough of Rayven against your scenario
Time, scope + delivery estimate
Honest read on whether Rayven's the right fit

What is Beckhoff integration?

Beckhoff integration means reading process symbols off PC-based TwinCAT 3 controllers and connecting them to ERP, CMMS and AI. Rayven delivers it as part of an Industrial AI Data Fabric, not a per-machine gateway.

Does Rayven reprogram or control our TwinCAT machines?

No. Rayven reads TwinCAT symbols over ADS and OPC-UA and contextualises them. Supervised writeback is limited to explicitly-scoped non-safety recipes and setpoints, and never touches TwinSAFE safety or the control task. See security, governance + hosting.

Can Rayven read TwinCAT data without SCADA?

Yes. Rayven reads TwinCAT symbols directly over the ADS protocol or the native OPC-UA server at the edge, so a standalone machine with no supervisory layer still reaches the enterprise. Where you run supervisory software, see SCADA integration. Read more in how Rayven works.

What systems can Rayven connect Beckhoff to?

Rayven connects TwinCAT to 1,228+ systems including ERP, historians, CMMS and sibling controllers like Siemens and B&R Automation. Custom connectors are part of done-for-you delivery.

How long does Beckhoff integration take with Rayven?

Most Beckhoff integrations go live in 2-12 weeks. A single machine-to-historian or fault-to-work-order flow runs in 2-3 weeks; a fleet-wide fabric with OEE and predictive maintenance runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.

TwinCAT already embeds OPC-UA and ADS. Why does Rayven add value on top?

The native OPC-UA server and ADS expose symbols; they do not join them across machines, hold history at full rate or run AI. Rayven reads over ADS and OPC-UA together, surfaces EtherCAT data and adds the cross-machine analytics and agent layers on top. Read more in how Rayven works.

What are the technical specifics of Beckhoff integration with Rayven?

Rayven reads Beckhoff TwinCAT 3 controllers over the ADS protocol and the native OPC-UA server, with MQTT publishing where configured. Published symbols, structured types, I/O and machine-state values are read at the edge and decoded to named engineering-unit tags, then mapped field by field into an Industrial AI Data Fabric alongside historian, CMMS and ERP data. Axis load, torque and cycle data riding EtherCAT inside the machine is surfaced out through the TwinCAT runtime for predictive-maintenance models. Rayven reads and contextualises only; supervised writeback covers explicitly-scoped non-safety recipes and setpoints, and never writes to the TwinSAFE safety runtime or the control task. Authentication and access are governed at the connector with full audit, deployed at the edge, on-premises or with sovereign hosting. Validated against TwinCAT 3 on Beckhoff Industrial PCs and embedded controllers across machine-automation lines.

Sectors

Job Roles

Overview

Set Engagements

Overview

We Partner With

Library

Our Company

Beckhoff integration that reaches the systems other tools can't.

Beckhoff is brilliant at what it does. Useless at everything else your data + AI needs to touch.

SaaS-to-SaaS. Useful, until it isn't.

SCADA, historians, ERP, IoT + AI. One platform.

Beckhoff + Rayven: AI, automation + tools that reach every system you run.

TwinCAT symbols stream to the fabric

Fault symbol raises the work order

Machine output posts to ERP

Motion data feeds predictive maintenance

Supervised setpoint writeback, safely scoped

Integration is the start with Rayven.
Here's what comes with it.

AI-ready data layer (AI Data Fabric)

Live AI access (Rayven MCP)

Automation + AI agents

Custom apps + portals

Rayven is a five-layer platform ALL your integrations + much more
can run on.

Pick the right tool for your stack.

The integration is the easy bit.
The platform + team behind it is the difference.

Platform + team. One commercial.

Built for the PC-based TwinCAT model.

We stay after go-live.

Hosted your way, where you need.

The questions Beckhoff admins, RevOps + IT ask first.

The 30-minute call covers

What is Beckhoff integration?

Does Rayven reprogram or control our TwinCAT machines?

Can Rayven read TwinCAT data without SCADA?

What systems can Rayven connect Beckhoff to?

How long does Beckhoff integration take with Rayven?

TwinCAT already embeds OPC-UA and ADS. Why does Rayven add value on top?

What are the technical specifics of Beckhoff integration with Rayven?

Beckhoff + AI integration.
In weeks, not months.

Sectors

Job Roles

Overview

Set Engagements

Overview

We Partner With

Library

Our Company

Beckhoff integration that reaches the systems other tools can't.

Beckhoff is brilliant at what it does. Useless at everything else your data + AI needs to touch.

SaaS-to-SaaS. Useful, until it isn't.

SCADA, historians, ERP, IoT + AI. One platform.

Beckhoff + Rayven: AI, automation + tools that reach every system you run.

TwinCAT symbols stream to the fabric

Fault symbol raises the work order

Machine output posts to ERP

Motion data feeds predictive maintenance

Supervised setpoint writeback, safely scoped

Integration is the start with Rayven.Here's what comes with it.

AI-ready data layer (AI Data Fabric)

Live AI access (Rayven MCP)

Automation + AI agents

Custom apps + portals

Rayven is a five-layer platform ALL your integrations + much morecan run on.

Pick the right tool for your stack.

The integration is the easy bit.The platform + team behind it is the difference.

Platform + team. One commercial.

Built for the PC-based TwinCAT model.

We stay after go-live.

Hosted your way, where you need.

The questions Beckhoff admins, RevOps + IT ask first.

The 30-minute call covers

What is Beckhoff integration?

Does Rayven reprogram or control our TwinCAT machines?

Can Rayven read TwinCAT data without SCADA?

What systems can Rayven connect Beckhoff to?

How long does Beckhoff integration take with Rayven?

TwinCAT already embeds OPC-UA and ADS. Why does Rayven add value on top?

What are the technical specifics of Beckhoff integration with Rayven?

Beckhoff + AI integration.In weeks, not months.

Integration is the start with Rayven.
Here's what comes with it.

Rayven is a five-layer platform ALL your integrations + much more
can run on.

The integration is the easy bit.
The platform + team behind it is the difference.

Beckhoff + AI integration.
In weeks, not months.