AutomationDirect integration that reaches the systems other tools can't.
Connect AutomationDirect to your ERP, historian, maintenance + AI in real-time. Read Productivity, CLICK and DirectLOGIC data at the edge over Modbus and EtherNet/IP, no SCADA required, without touching control logic.
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Live demo · Claude querying AutomationDirect + ops via Rayven MCP
Trusted by 240+ teams across Australia + globally
AutomationDirect is brilliant at what it does. Useless at everything else your data + AI needs to touch.
Tags and registers live in Productivity Suite, low-cost lines report by hand, maintenance reacts after a stoppage, and AI models never see live Modbus data across the fleet.
The integration tool you've already tried probably can't fix it.
SaaS-to-SaaS. Useful, until it isn't.
Connectors for AutomationDirect, Slack + a thousand other SaaS apps. Cheap + fast for the easy half of integration. Where they hit a wall:
- ERP that needs live machine output and run state per line, not a manual count
- Historian and data-warehouse targets that should hold every Productivity tag and CLICK register at full rate
- CMMS that should open a work order when a fault or alarm bit fires on the controller
- OEE and predictive-maintenance models needing live cycle counts, states and reject data
- Low-cost OEM lines running with no SCADA layer to expose the data
SCADA, historians, ERP, IoT + AI. One platform.
The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.
- AutomationDirect + every SCADA, historian and ERP system
- OPC-UA, EtherNet/IP, Modbus, PROFINET, S7 + custom-built connectors.
- Files, legacy SQL, FTP + custom-built connectors
- Real-time bidirectional sync, tier-aware + rate-limit-safe
- AI Data Fabric, MCP, automation + custom apps included
AutomationDirect + Rayven: AI, automation + tools that reach every system you run.
5 examples of what Rayven customers run on AutomationDirect + integrated systems. Built in weeks, not months.
Productivity tags stream to the fabric
Rayven reads Productivity named tags and CLICK and DirectLOGIC registers over Modbus TCP, RTU and EtherNet/IP, and the Productivity OPC-UA server, then streams them into a real-time Industrial AI Data Fabric with historian and ERP context. No Productivity Suite export, no SCADA layer required.
Fault bit raises the work order
A fault or alarm bit on the controller opens a work order in CMMS automatically, carrying the machine, line and live state so the technician arrives knowing the fault, not just that the line stopped.
Line output posts to ERP
Counts, run state and reject totals read from Productivity tags and CLICK registers post to ERP in real-time, so planning and finance track live output rather than an end-of-run tally.
Every family reads into one model
Productivity, CLICK, Do-more and DirectLOGIC controllers across a plant read into the same fabric over Modbus and EtherNet/IP, so a mixed low-cost estate reports as one instead of a script per machine.
Supervised setpoint writeback, safely scoped
Where explicitly scoped, Rayven writes a non-safety setpoint back to a controller register under supervision and full audit. It never reprograms the controller and never writes to safety logic; the control loop stays untouched.
Integration is the start with Rayven.
Here's what comes with it.
Rayven isn't just a AutomationDirect connector. It's the operational software platform underneath - so once AutomationDirect is connected, four more capabilities come online by default.
AI-ready data layer (AI Data Fabric)
AutomationDirect data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
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Live AI access (Rayven MCP)
Claude, ChatGPT + Gemini get live, governed access to AutomationDirect and every other connected system. Your AI stops guessing - cites real AutomationDirect records + numbers.
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Automation + AI agents
Workflows + AI agents act on AutomationDirect data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
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Custom apps + portals
Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated AutomationDirect data. No separate BI tool, no separate dev stack.
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All on top of your existing stack. No rip + replace. AutomationDirect stays AutomationDirect. Rayven works on what you've already built. Specifically tuned for Productivity named-tag reads with CLICK and DirectLOGIC Modbus addressing resolved.
Rayven is a five-layer platform ALL your integrations + much more
can run on.
Integration is one layer of Rayven. Data, execution, presentation + governance are the other four - all delivered as one platform on one commercial.
Pick the right tool for your stack.
AutomationDirect integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.
The integration is the easy bit.
The platform + team behind it is the difference.
Platform + team. One commercial.
Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.
Built for the AutomationDirect tag model.
Rayven reads Productivity named tags and CLICK and DirectLOGIC Modbus registers over Modbus TCP, RTU and EtherNet/IP for real-time sync, with the Productivity OPC-UA server where fitted. Fixed addressing and named tags resolve to engineering-unit tags - reads and contextualises only, never a write to safety logic.
We stay after go-live.
No handoff. No disappearing. Rayven is a long-term partner when your AutomationDirect evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.
Hosted your way, where you need.
Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your AutomationDirect data needs to live. Your residency, your rules, your local compliance environment.
The questions AutomationDirect admins, RevOps + IT ask first.
If you're evaluating Rayven for AutomationDirect integration, these are the things worth knowing before booking a call.
The 30-minute call covers
- Your AutomationDirect + connected stack today
- What's reachable + which systems to bring in first
- Live walkthrough of Rayven against your scenario
- Time, scope + delivery estimate
- Honest read on whether Rayven's the right fit
What is AutomationDirect integration?
AutomationDirect integration means reading tags and registers off Productivity, CLICK, Do-more and DirectLOGIC controllers and connecting them to ERP, CMMS and AI. Rayven delivers it as part of an Industrial AI Data Fabric, not a per-machine script.
Does Rayven reprogram or control our AutomationDirect PLCs?
No. Rayven reads controller tags and registers over Modbus and EtherNet/IP and contextualises them. Supervised writeback is limited to explicitly-scoped non-safety setpoints and never touches safety logic or the control loop. See security, governance + hosting.
Can Rayven read AutomationDirect data without SCADA?
Yes. Rayven reads Productivity, CLICK and DirectLOGIC controllers directly over Modbus, EtherNet/IP or the Productivity OPC-UA server at the edge, so a low-cost line with no supervisory layer still reaches the enterprise. Where you run supervisory software, see SCADA integration. Read more in how Rayven works.
What systems can Rayven connect AutomationDirect to?
Rayven connects AutomationDirect to 1,228+ systems including ERP, historians, CMMS and sibling controllers like Allen-Bradley and Fatek. Custom connectors are part of done-for-you delivery.
How long does AutomationDirect integration take with Rayven?
Most AutomationDirect integrations go live in 2-12 weeks. A single controller-to-historian or fault-to-work-order flow runs in 2-3 weeks; a plant-wide fabric with OEE and predictive maintenance runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.
Productivity already has an OPC-UA server. Why does Rayven add value on top?
The Productivity OPC-UA server exposes tags; it does not join them to ERP and maintenance, hold history at rate or run AI - and CLICK and DirectLOGIC have no such server. Rayven reads across every family over Modbus, EtherNet/IP and OPC-UA together and adds the analytics and agent layers on top. Read more in how Rayven works.
What are the technical specifics of AutomationDirect integration with Rayven?
Rayven reads AutomationDirect controllers across the Productivity, CLICK, Do-more and DirectLOGIC families over Modbus TCP and RTU, EtherNet/IP and the OPC-UA server on the Productivity series. Named tags on Productivity and fixed Modbus addressing on CLICK and DirectLOGIC are read at the edge, with word order, data type and scaling resolved so a raw register becomes a named engineering-unit tag in the Industrial AI Data Fabric alongside historian, CMMS and ERP data. Mixed estates running several AutomationDirect families report from one model rather than a script per line. Rayven reads and contextualises only; supervised writeback covers explicitly-scoped non-safety setpoints and never writes to safety logic. Authentication uses OPC-UA certificates where the Productivity server is enabled, governed at the connector with full audit, deployed at the edge, on-premises or with sovereign hosting. Validated against Productivity, CLICK, Do-more and DirectLOGIC controllers across OEM machine lines.
AutomationDirect + AI integration.
In weeks, not months.
Book a 30-minute call. Walk away with a tailored plan - what's reachable, what to bring in first, time + scope.