REDZONE INTEGRATION · BUILT FOR EVERYTHING ELSE

Redzone integration that reaches the systems other tools can't.


Connect Redzone to every MES, ERP, SCADA + AI agent your plant runs on. Turn machine data, downtime and reason-code capture across a mixed-vendor floor into real-time, AI-ready OEE data.

★★★★★5/5 · 140+ reviews Australian-built 99.9% platform uptime
Rayven + Redzone


Live demo · Claude querying Redzone + ops via Rayven MCP
RS
What's the status of the SCADA + PLC → Redzone / OEE flow today?
C
All flowing. Machine signals build OEE automatically is live. No blockers flagged.
SCADA + PLCRedzone / OEE

Trusted by 240+ teams across Australia + globally

  • ABCDust
  • Anglo American
  • AngloGold Ashanti
  • AquaAnalytics
  • Blue Mountains City Council
  • Collective Intelligence
  • CSIRO
  • Ericom
  • EYEMine
  • Fulton Hogan
  • Glencore
  • NSW Government
  • NSW Ports
  • Precision Livestock Farming
  • RamJack
  • Riverina Fresh
  • Telstra
  • Ventia
  • Viva Energy
  • Vodafone
  • Wattwatchers
THE REALITY

Redzone is brilliant at what it does. Useless at everything else your data + AI needs to touch.


OEE lives in the Redzone dashboard while ERP reconciles output overnight, downtime reasons sit in a logbook, and AI has no live view of losses or utilisation across the plant.

The integration tool you've already tried probably can't fix it.

What Zapier + iPaaS reach

App-to-app. Useful, until it isn't.

Connectors for Redzone, Slack + a thousand other cloud apps. Cheap + fast for the easy half of integration. Where they hit a wall:

  • MES and production-execution systems that need OEE, downtime and reason codes tied to the active work order
  • ERP that reconciles output, scrap and utilisation from overnight files instead of live counts
  • SCADA, PLCs and historians whose machine signals should feed OEE without manual entry
  • Data warehouses and AI agents needing live loss-driver and downtime signals across every line
What Rayven reaches

MES, ERP, SCADA, machines + AI. One platform.

The integration platform built for what other tools can't (or won't) reach - plus an AI data fabric, MCP server + app builder layered on top.

  • Redzone + every MES, ERP and SCADA system
  • MES, ERP, PLCs, SCADA, IoT sensors + custom-built connectors.
  • Files, legacy SQL, FTP + custom-built connectors
  • Real-time bidirectional sync, tier-aware + rate-limit-safe
  • AI Data Fabric, MCP, automation + custom apps included
WHAT YOU CAN BUILD

Redzone + Rayven: AI, automation + tools that reach every system you run.


5 examples of what Rayven customers run on Redzone + integrated systems. Built in weeks, not months.

SCADA + PLC → Redzone / OEE

Machine signals build OEE automatically

Counts, cycle times, states and downtime from SCADA and PLCs tie to the active run, so availability, performance and quality build in real-time instead of from operator entry.

U
Top 5 accounts trending toward churn?
AI
5 flagged. Usage drop + support backlog + late renewal. Owners notified.
RedzoneSCADA + PLCProduct DB
Redzone → MES + ERP

Downtime and reason codes reach execution

Downtime events, reason codes and production counts flow into your MES and ERP, so planning and costing see actual line performance, not a spreadsheet summary.

U
Which won deals are stuck pre-invoice?
AI
3 stuck. 2 drafts in accounting, 1 awaiting PO. Auto-finalise?
RedzoneMES + ERPXero
Redzone → CMMS + maintenance

Repeat stoppages raise the work order

Recurring faults and long stoppages open a job in your CMMS automatically, so maintenance acts on the losses that actually cost you output.

U
Status check - is everything in sync?
AI
All current. Last sync 38 seconds ago, no backlog.
RedzoneCMMS + maintenance
Redzone → Industrial AI Data Fabric

Loss data, AI-ready

Every downtime event, reason code and production count streams into Rayven's Industrial AI Data Fabric. AI agents surface loss drivers and predict downtime across lines and sites.

U
Anything that needs my attention right now?
AI
3 items. 1 deal stuck, 1 account flagged, 1 task overdue.
RedzoneIndustrial AI Data Fab
Redzone → Cross-line dashboards

One OEE view across every line

Line-level OEE, availability and quality roll up into cross-line and multi-site dashboards, so continuous-improvement teams compare performance without exporting from each tool.

U
Snapshot of activity in the last 24 hrs?
AI
47 events processed. 0 errors, 2 retries, all current.
RedzoneCross-line dashboards
BEYOND INTEGRATION

Integration is the start with Rayven.
Here's what comes with it.


Rayven isn't just a Redzone connector. It's the operational software platform underneath - so once Redzone is connected, four more capabilities come online by default.

01
 

AI-ready data layer (AI Data Fabric)

Redzone data joined with ERP, IoT + legacy - contextualised, unified and structured so AI models, agents and tools can use it without ETL prep work.
Learn more →

02
 

Live AI access (Rayven MCP)

Claude, ChatGPT + Gemini get live, governed access to Redzone and every other connected system. Your AI stops guessing - cites real Redzone records + numbers.
Learn more →

03
 

Automation + AI agents

Workflows + AI agents act on Redzone data without human intervention - escalate at-risk accounts, trigger operational work, auto-update forecasts, draft customer comms.
Learn more →

04
 

Custom apps + portals

Unified customer portals, ops dashboards, mobile field apps, partner portals - built on top of integrated Redzone data. No separate BI tool, no separate dev stack.
Learn more →

All on top of your existing stack. No rip + replace. Redzone stays Redzone. Rayven works on what you've already built. Specifically tuned for Redzone downtime and reason-code capture across a mixed-vendor floor.

The Rayven
AI Data Fabric
MULTIMODAL DATA IN
THE RAYVEN PLATFORM
AI CAPABILITIES OUT
SCADA + OT
Databases
Streaming Feeds
IoT + Sensors
Documents + PDFs
Video + Images
Audio + Voice
Manual + Forms
APIs + Webhooks
AI Agents
AI
Predictive AI + ML
AI
Conversational AI
AI
Real-time Training
AI
AI-led Execution
AI
Multimodal AI
AI
Anomaly Detection
AI
Forecasting
AI
Vision + Edge
AI
Gen AI Summaries
AI
THE PLATFORM BEHIND IT

Rayven is a five-layer platform ALL your integrations + much more
can run on.


Integration is one layer of Rayven. Data, execution, presentation + governance are the other four - all delivered as one platform on one commercial.

REDZONE INTEGRATION · WHICH PATH

Pick the right tool for your stack.


Redzone integration looks different at every scale. Honest comparison of the four common paths - Rayven only wins on some of them.

Capability
Rayven
Zapier · Workato
MuleSoft · Boomi
Build it yourself
Redzone to other cloud apps
Yes
Best in class
Yes
DIY effort
Redzone to OT / SCADA / IoT
Yes
No
Custom build
Months of work
Redzone to legacy DB / files / FTP
Yes
Partial
Yes
DIY effort
Real-time, tier-aware + rate-limit-safe
Yes
Throttled / paid
Yes
Hard to get right
Redzone downtime + reason-code capture across a mixed floor
Built in
No machine data
Custom build
Hard to get right
AI-ready data layer + MCP for AI
Built in
No
No
No
Custom apps + portals on connected data
Built in
Not included
Separate product
Build it
Australian-built · sovereign deploy
Available
US-hosted
Configurable
You decide
Cost vs enterprise iPaaS
Significantly lower
Cheap at low volume
Premium pricing
Internal cost
Time to live
2-12 weeks
Days · per Zap
3-9 months
6-18 months
WHY RAYVEN · NOT JUST ANY CONNECTOR

The integration is the easy bit.
The platform + team behind it is the difference.

99.9% platform uptime

Platform + team. One commercial.

Not five vendors stitched together. Rayven is the platform AND the Australia-based expert team that scopes, builds + supports it. One commercial. No licence stacking, no finger-pointing.

MACHINE + REASON-CODE CAPTURE

Built for Redzone's downtime + reason-code model.

Rayven reads Redzone's REST API for OEE, downtime and reason-code data, and bridges [SCADA](/solutions/data-integration-platform/scada-integration) and PLC feeds onto the same run. Real-time downtime and reason-code sync lands loss data in MES, ERP and AI - Rayven never controls the line.

5/5 · 140+ REVIEWS

We stay after go-live.

No handoff. No disappearing. Rayven is a long-term partner when your Redzone evolves, your stack changes, or you push further. 24/7 support. Same team, same platform, same commercial.

DEPLOY HOW YOU WANT

Hosted your way, where you need.

Deploy as cloud, private cloud + on-premise - in Australia, the US, the UK, or anywhere else your Redzone data needs to live. Your residency, your rules, your local compliance environment.

FAQS

The questions Redzone admins, RevOps + IT ask first.


If you're evaluating Rayven for Redzone integration, these are the things worth knowing before booking a call.

The 30-minute call covers
  • Your Redzone + connected stack today
  • What's reachable + which systems to bring in first
  • Live walkthrough of Rayven against your scenario
  • Time, scope + delivery estimate
  • Honest read on whether Rayven's the right fit

What is Redzone integration?

Redzone integration is the practice of connecting Redzone to the rest of your operation - MES, ERP, SCADA and AI - so OEE, downtime and reason codes are visible everywhere they matter. Rayven delivers it as part of an Industrial AI Data Fabric, not a single-purpose connector.

How does Rayven connect Redzone to other systems?

Rayven reads Redzone's REST API for real-time sync of OEE, downtime and production data, and bridges SCADA and PLC feeds onto the same run. Downtime events, reason codes and counts all flow as first-class integration events. See the Rayven Platform for how the integration and data layers fit together.

What systems can Rayven connect Redzone to?

Rayven connects Redzone to 1,228+ systems including the MES, ERP, SCADA, historians and sibling OEE tools like MachineMetrics and Evocon. Custom integrations are part of done-for-you delivery.

Does Rayven replace or control our machines?

No. Rayven reads OEE and production data and sits alongside Redzone; it never controls, replaces or writes to your machines or the line. Redzone keeps capturing the data, while Rayven lifts downtime and losses into an Industrial AI Data Fabric and connects it to MES, ERP and AI. Read more in how Rayven works.

How long does Redzone integration take with Rayven?

Most Redzone integrations go live in 2-12 weeks. A single Redzone-to-MES or SCADA-to-Redzone flow runs in 2-4 weeks; a full performance fabric with maintenance and AI runs 6-12 weeks. Choose DIY, done-for-you or hybrid delivery.

Why does Rayven add value on top of Redzone?

Redzone captures OEE and downtime on the floor. Rayven adds value by carrying that data to where it can act: tying reason codes to the MES work order, feeding output to ERP live, raising maintenance jobs from repeat stoppages and adding the AI and dashboard layers on top. Rayven complements Redzone. See the Rayven Platform.

What are the technical specifics of Redzone integration with Rayven?

Rayven reads Redzone's REST API via API key authentication for real-time sync of OEE, downtime, reason-code and production-count data. Machine signals from SCADA, PLCs and historians over OPC-UA and MQTT are bridged onto the same active run, so availability, performance and quality build without manual entry. Downtime events, reason codes, cycle times and counts are preserved with field-level mapping into MES, ERP and maintenance targets. API rate limits are managed through batching, queuing and back-pressure so shift-change bursts never throttle out. Rayven reads and contextualises the data and sits alongside Redzone; it never controls or writes to the machines or the line. The site-specific reason-code taxonomy is normalised into one model so multi-line estates report on a single OEE definition. Validated against Redzone OEE monitoring with external SCADA and historian feeds joining the production record.

GET STARTED

Redzone + AI integration.
In weeks, not months.


Book a 30-minute call. Walk away with a tailored plan - what's reachable, what to bring in first, time + scope.